4 Processor check error 3 Cause of error: Not all tests were run completely. Corrective action: - Switch the control off and on again (reboot) - Inform your service agency. 9 Processor check error 8 Cause of error: The CRC sum of the compiled PLC program is incorrect. Corrective action: - Switch the control off and on again (reboot) - Inform your service agency. 11 Processor check error A Cause of error: General file management error. Corrective action: - Switch the control off and on again (reboot) - Inform your service agency. 12 Processor check error A Cause of error: General software error in the main processor task. Corrective action: - Switch the control off and on again (reboot) - Inform your service agency. 14 Processor check error A Cause of error: Insufficient memory left free to open a machine parameter file. Corrective action: Delete unneeded part programs to increase memory space. 16 Processor check error B Cause of error: Internal error: Incorrect interrupt Corrective action: - Switch the control off and on again (reboot) - Inform your service agency. 19 Processor check error E Cause of error: Internal error: A task was given an unknown command or a command with illegal parameters. Corrective action: - Switch the control off and on again (reboot) - Inform your service agency. 29 Processor check error O Cause of error: You have attempted to simultaneously move more axes than is possible with the export version of the control. Corrective action: - Reset the basic rotation - Reset the 3-D rotation. 33 Checksum error A Cause of error: The CRC sum of the EPROMs IC-P1 and IC-P2 is incorrect. Corrective action: - Switch the control off and on again (reboot) - Inform your service agency. 34 Checksum error B Cause of error: The CRC sum of the EPROMs IC-P3 and IC-P4 is incorrect. Corrective action: - Switch the control off and on again (reboot) - Inform your service agency. 38 Excessive servo lag in %.2s Cause of error: The servo lag of a moving axis is greater than the value given in machine parameter MP1720 (in lag mode) or MP 1420 (feedforward mode). - Tool is worn - Excessive machining feed rate - Spindle speed too low - Insufficient lubrication - Mechanical stiffness - Machine vibration - Hardware error in the control loop - Analog axes: Excessive drift - Analog axes: Defective tachometer - Analog axes: Defective carbon brushes Corrective action: - Replace the worn tool - Reduce the contouring feed rate, increase the rotational speed - Check the lubrication - Remove mechanical stiffness - Remove any possible sources of vibration - Analog axes: Adjust the drift - Analog axes: Replace the carbon brushes of the tachometer, adjust the tachometer - Analog axes: Replace the carbon brushes of the motor - Inform your service agency if the error occurs frequently. 39 Nominal speed value too high %.2s Cause of error: An excessively high nominal speed value was calculated. Analog axes: Maximum nominal value +-10 V Analog spindle: Maximum nominal value +-10 V Digital axes and spindle: Maximum nominal value = maximum motor speed - The machine does not reach the set acceleration and braking ramps - Hardware error in the control loop Corrective action: - Analog axes: Check the servo - Inform your service agency 40 Movement monitoring error in %.2s A Cause of error: The axis is moving at least 4 times slower or faster than commanded by the nominal speed command output. - Large backlash (ball screw, gear, belt, coupling, etc.) - Tool is worn - Excessive machining feed rate - Spindle speed too low - Insufficient lubrication - Mechanical stiffness - Machine vibration - Analog axes: Excessive drift - Analog axes: Defective tachometer - Analog axes: Defective carbon brushes Corrective action: - Check machine parameter 1140.x - Remove any large backlash - Replace the worn tool - Check the lubrication - Remove mechanical stiffness - Analog axes: Adjust the drift - Analog axes: Replace the carbon brushes of the tachometer, adjust the tachometer - Analog axes: Replace the carbon brushes of the motor - Inform your service agency. 41 Standstill monitoring err. in %.2s Cause of error: The position deviation at standstill is greater than the value entered in machine parameter MP1110.x. - Analog axes: Excessive drift - Vertical axes: Poor brake or defective weight balance - Clamped axes: Great mechanical effects during machining Corrective action: - Analog axes: Adjust the drift - Vertical axes: Check the brake or the weight balance - Clamped axes: Remove any great mechanical effects during machining - Inform your service agency. 42 Excessive offset in %.2s Cause of error: During offset adjustment (with code number or cyclic) an offset voltage of more than 100 mV was determined. Corrective action: - First, adjust the offset or drift at the analog servo according to the manufacturer's instructions - Then enable the fine adjustment of the offset by entering the code number - Inform your service agency. 43 Dif. in position <> shaft speed too high in %.2s Cause of error: The motor is moving while the axis slide is not, or vice versa. - Excessive difference between the positions calculated from the position encoder pulses and the speed encoder pulses - Excessive backlash - Defective coupling, gear, etc. - Belt torn Corrective action: - Check MP1144.x - Check the backlash - Repair the defective coupling, gear, etc. - Replace the belt - Inform your service agency. 44 MC amplitude too low %.2s Cause of error: The amplitude of the encoder signal is too small or the signal for contamination is active. - Encoder contaminated - Encoder defective - Penetration of humidity - Scanning head misaligned (distance, parallelism, etc.) - Encoder cabling defective - Encoder input defective on the control - Vibration - Interfering signals Corrective action: - Inform your service agency 45 MC frequency too high %.2s Cause of error: The maximum input frequency was exceeded at an encoder input. - Noise on motor encoder signal - Vibrations on the machine Corrective action: - Check the motor encoder connection (ground connection) - Check the motor encoder - Check the encoder signal input frequency. - Remove the vibrations - Inform your service agency 46 Position encoder %.2s defective Cause of error: Contradiction apparent from comparison of the absolute and incremental positions. Corrective action: Inform your service agency. 50 Touch point inaccessible Cause of error: In the TCH PROBE 0 (ISO: G55) cycle or during use of the manual probe cycles no touch point was reached within the traverse defined in machine parameter MP6130. Corrective action: - Pre-position the touch probe to the workpiece. - Increase the value in MP6130. 51 Positioning error Cause of error: The servo lag of a moving axis is greater than the value given in machine parameter MP1710 (in lag mode) or MP 1410 (feedforward mode). - Tool is worn - Excessive machining feed rate - Spindle speed too low - Insufficient lubrication - Mechanical stiffness - Machine vibration - Hardware error in the control loop - Analog axes: Excessive drift - Analog axes: Defective tachometer - Analog axes: Defective carbon brushes Corrective action: - Replace the worn tool - Reduce the contouring feed rate, increase the rotational speed - Check the lubrication - Remove mechanical stiffness - Remove any possible sources of vibration - Analog axes: Adjust the drift - Analog axes: Replace the carbon brushes of the tachometer, adjust the tachometer - Analog axes: Replace the carbon brushes of the motor - Inform your service agency. 52 Stylus already in contact Cause of error: The stylus is already deflected at the start of a probing movement. Corrective action: - Get the touch probe clear and repeat the probe. - If the error frequently recurs, inspect the probe for damage. - If necessary, contact your service agency. 53 Exchange touch probe battery Cause of error: The battery in the touch probe is dead. Corrective action: Use a fresh battery. 54 Probe system not ready Cause of error: - Touch probe is not connected. - Battery in the infrared touch probe is dead - Transceiver unit contaminated - Infrared transmission defective or interrupted - Touch probe interface on the control defective - Touch probe cable or cable to the transceiver unit is defective Corrective action: - Connect the touch probe - Replace the battery - Clean the infrared window on the touch probe and on the transceiver unit - Check the cabling and replace it, if necessary - Inform your service agency 55 CC limit switch %.2s+ Cause of error: - The calculated path of the tool exceeds the traversing range (software limit switch) of the machine - Software limit switch was reached in a manual operating mode Corrective action: - Check the programmed coordinates. If required, edit the program. - Check the reference point. If required, set a new reference point. - Move the tool in the opposite direction. 56 Limit switch %.2s+ Cause of error: - The calculated path of the tool exceeds the traversing range (software limit switch) of the machine - Software limit switch was reached in a manual operating mode Corrective action: - Check the programmed coordinates. If required, edit the program. - Check the reference point. If required, set a new reference point. - Move the tool in the opposite direction. 57 CC limit switch %.2s- Cause of error: - The calculated path of the tool exceeds the traversing range (software limit switch) of the machine - Software limit switch was reached in a manual operating mode Corrective action: - Check the programmed coordinates. If required, edit the program. - Check the reference point. If required, set a new reference point. - Move the tool in the opposite direction. 58 Limit switch %.2s- Cause of error: The calculated path of the tool exceeds the traversing range (software limit switch) of the machine - Software limit switch was reached in a manual operating mode Corrective action: - Check the programmed coordinates. If required, edit the program. - Check the reference point. If required, set a new reference point. - Move the tool in the opposite direction. 59 FN 14: error code %-3u Cause of error: Forced error through function FN14 (ISO: D14). With this function the TNC calls the preprogrammed messages of the machine manufacturer (e.g. from an OEM cycle). If during a program run or test run the TNC comes to a block with FN14 (D14), it stops operation and displays a message. You must then restart the program. Corrective action: Refer to the User's Manual for a description of the error. Correct the error and restart the program. 59 FN 14: error code %s Cause of error: Forced error through function FN14 (ISO: D14). With this function the TNC calls the preprogrammed messages of the machine manufacturer (e.g. from an OEM cycle). If during a program run or test run the TNC comes to a block with FN14 (D14), it stops operation and displays a message. You must then restart the program. Corrective action: Refer to the User's Manual for a description of the error. Correct the error and restart the program. 60 Two TOOL DEF %-3u with PGM CALL Cause of error: The NC block TOOL DEF (ISO: G99), is used more than once to define a tool using the same tool number in programs that are nested to each other. Corrective action: Delete the TOOL DEF block (G99 block) in one of the programs, or use another tool number. 61 Tool table locked Cause of error: The tool file (TOOL.T) cannot be edited while the TNC is executing a tool call. Pressing the EDIT ON/OFF soft key provokes this error message. Corrective action: Wait until the TOOL CALL has been executed, the press the EDIT ON/OFF soft key again. 62 Ref mark %.2s: incorrect spacing Cause of error: During a reference-mark run on an encoder with distance-coded reference marks a distance of more than 1 000 grating periods was covered without passing over a reference mark. - Scanning head misaligned (distance, parallelism, etc.) - Encoder is contaminated or defective in the area of the reference mark Corrective action: - Inform your service agency 63 Handwheel? Cause of error: - Electronic handwheel is not connected. - Incorrect handwheel selected in machine parameter MP7640 - Transmission line is defective - Handwheel is damaged Corrective action: - Connect the handwheel via cable adapter - Check machine parameter MP7640 - Inspect the transmission line for damage - Inspect the handwheel for damage - Inform your service agency 109 PLC: excessive nesting Cause of error: PLC runtime error: - You attempted to nest more than 32 module calls within each other. - You programmed a recursive module call that exceeds the limit of 32 levels. Corrective action: Edit PLC program. 110 PLC: stack underflow Cause of error: PLC runtime error: You attempted to retrieve data from the stack, although it had not been written there. Corrective action: Edit PLC program. 111 PLC: stack overflow Cause of error: PLC runtime error: You attempted to write more than 128 bytes of data to the stack. Word operands (B/W/D/K) each occupy 4 bytes, Logic operands (M/I/O/T/C) occupy 2 bytes. Corrective action: Edit PLC program. 112 PLC: timeout Cause of error: PLC runtime error: - The processing of the cyclically executed program section takes too long. Check the subprogram structure for very calculation-intensive sections that you can start as SUBMIT jobs. - The displayed processing time will be increased during data transfer and in handwheel mode. In case of doubt, select handwheel mode and simultaneously start the data transfer at max. baud rate. At the same time, check "MAXIMUM PROCESSING TIME" in the PLC programming. Values should not exceed 150% (safety reserve in the event of unfavorable operating conditions!). Corrective action: Edit the PLC program. 113 PLC: CASE out of range Cause of error: PLC runtime error: The operand for the CASE statement contains a value that cannot be interpreted as an offset in the CM table (smaller than 0, or greater than or equal to the table length). Corrective action: - Have the PLC program checked - Inform your service agency 115 PLC: index range incorrect Cause of error: PLC runtime error: - The address for a writing access to data types B/W/D/M/I/O/T/C is, through the inclusion of the index register, in an invalid region for these operand types. - The index register contains a value, due to accessing a constant field, which is not possible for this field (less than 0, or greater than or equal to field length). - The address of a string leads through the inclusion of the index register to an invalid value. - The number of a dialog (S#Dn[X]) or an error message (S#En[X]) leads through the inclusion of the index register to an invalid value (less than 0 or greater than 999). - During the addressing of a component string. Corrective action: Edit the PLC program. 133 PLC: M4005/M4006/M4006 incorrect Cause of error: PLC runtime error: More than one of the markers M4005 (M03), M4006, (M04), M4007 (M05) is set. Corrective action: Edit the PLC program. 134 PLC: more than one strobe active Cause of error: PLC runtime error: More than one of the functions "PLC positioning," "datum shift," or "spindle orientation" has been activated. Corrective action: Edit the PLC program. 151 MP: line w/o number Cause of error: Machine parameter input error: A line was found without a machine parameter number (not an empty line or comment). Corrective action: Edit the machine parameter list. 152 MP: incorrect number Cause of error: Machine parameter input error: The given machine parameter does not exist (incorrect number). Corrective action: Edit the machine parameter list. 153 MP: separator missing Cause of error: Machine parameter input error: No separator (":")was found between the number and value of the machine parameter. Corrective action: Edit the machine parameter list. 154 MP: input value incorrect Cause of error: Machine parameter input error: The input value for the machine parameter is incorrect. Corrective action: Edit the machine parameter list. 155 MP: defined twice Cause of error: Machine paremeter input error: A machine parameter has been defined twice. Corrective action: Edit the machine parameter list. 156 MP: not defined Cause of error: Machine parameter input error: A machine parameter is not defined. The line is generated automatically. Corrective action: Edit the machine parameter list. 157 MP: saving not possible Cause of error: Machine parameter input error: Machine parameter cannot be saved. Corrective action: Inform your service agency. 159 Pocket 0 undefined Cause of error: You attempted to assign a tool to a locked pocket in the tool-pocket table. Corrective action: - Check the tool pocket table. - Inform your service agency. 160 Wrong pocket number Cause of error: - The input value of the pocket number in the tool table is greater than machine parameter MP7261. - MP7261 = 0, pocket output is activated through MP7480 and no pocket has been assigned to the called tool. Corrective action: - Check the tool pocket table. - Inform your service agency. 161 Feed rate is missing Cause of error: You did not program a feed rate. Corrective action: Edit the NC program. FMAX is effective only for the block in which it is programmed. 162 No new axis during rotatn Cause of error: In a tool call a programmed rotation is active and at the same time the new tool axis is not the same as or parallel to the previous tool axis. Corrective action: Cancel the programmed rotation in the part program before changing the tool axis. 163 Max. tool age expired Cause of error: The service life of the called tool has expired and you have not defined a replacement tool. Corrective action: Check the tool and, if necessary, exchange it or define a replacement tool. 164 Exchange buffer battery Cause of error: The voltage of the buffer battery has dropped below the minimum value. Corrective action: Exchange the buffer battery (see User’s Manual). 165 Oriented spindle stop inactive Cause of error: You attempted to call either the Rigid Tapping cyle or the Tapping cycle, although your machine does not have a controlled analog spindle Corrective action: Contact your machine tool manufacturer. 166 Tool file? Cause of error: There are several tool tables in the NC memory and no table is activated in the Test Run operating mode. Corrective action: Activate the tool table in the Test Run operating mode (status "S"). 167 Datum table? Cause of error: A datum table is required to machine a part program. Either there is no table in the control's NC memory, or several tables have be saved and none activated. Corrective action: Activate the datum table in the Program Run, Full Sequence mode (status M). 168 Error Cause of error: This message indicates that there is an error message on the screen now in the background. Corrective action: Switch to the background mode and acknowledge the error message. 169 Tool number already assigned Cause of error: You attempted to give a tool more than one definition. Corrective action: Edit the part program. 170 Jump to label 0 not permitted Cause of error: In a LBL CALL (ISO: L 0,0) block of a part program or in a jump instruction (parametric calculation) you attempted to program a jump to the label 0. Corrective action: Edit the part program. 171 Entry value incorrect Cause of error: In an APPR or DEP block in a part program the use of a Q parameter leads to an illegal intermediate result: The length of the tangential line for approaching or departing the contour becomes negative. Corrective action: Edit the part program. 172 Entry value incorrect Cause of error: In an APPR or DEP block of a part program the use of a Q parameter leads to an illegal intermediate result: The center angle of the tangential arc for approaching or departing the contour becomes negative. Corrective action: Edit the part program. 173 Entry value incorrect Cause of error: In a Contour Train cycle the use of a Q parameter leads to an illegal intermediate result: The length of the tangential line segment for approaching or departing the contour becomes negative. Corrective action: Edit the part program. 174 Entry value incorrect Cause of error: In a Contour Train cycle the use of a Q parameter leads to an illegal intermediate result: The center angle of the tangential arc for approaching and departing the contour becomes negative. Corrective action: Edit the part program. 175 Entry value incorrect Cause of error: You have entered a negative value as tolerance for the automatic insertion of a rounding arc (M function M112). Corrective action: Enter a positive tolerance. 176 Entry value incorrect Cause of error: In the programmed positioning of a rotary axis with feed rate in mm/min (M116) an excessively high velocity results for the rotary table. Corrective action: Decrease the feed rate. 177 Cycle 27(G127): depth > radius Cause of error: - In the execution of a Cylindrical Surface cycle the entered milling depth is greater or equal to the radius of the cylindrical surface. - The ratio of the unit radius to the machining radius is too large. Corrective action: - Enter a smaller milling depth in the Cylinder Surface cycle. - Enter a smaller cylinder radius in the Cylinder Surface 178 Entry value incorrect Cause of error: In the execution of a Cylinder Surface cycle the programmed radius of the cylinder surface is less than or equal to 0. Corrective action: Edit the part program. 179 Entry value incorrect Cause of error: In the superimposition of a handwheel movement (M function M118) the programmed maximum permissible superimposition is less than 0. Corrective action: Enter only positive values after M118. 180 Blank form definition incorrect Cause of error: Error in the conversion of the programmed workpiece blank in the graphic: - The programmed spindle axis was not X, Y or Z. - An edge length is negative (the minimum and limits were switched). - One edge length is smaller than 0.1 mm. - The length of the shortest edge is less than approx. 1% of the longest edge. Corrective action: Edit the part program. 181 Blank form definition incorrect Cause of error: Error in the conversion of the programmed workpiece blank in the FK graphics: One edge length is negative (min. and max. limits were switched). Corrective action: Edit the part program. 183 Selected block not addressed Cause of error: After an interruption of the program run the TNC can no longer resume the program run from the cursor's present location. Corrective action: Press GOTO and enter a block number to select the desired location for returning to the program, or select the mid-program startup function. 184 Program not found Cause of error: You attempted to call a program that is not stored in TNC memory. Corrective action: Edit the part program. 185 Further file entry impossible Cause of error: The TNC cannot save any more files. Corrective action: Delete any files that you no longer need. 187 Label number already assigned Cause of error: You attempted to program the same label number in several LBL SET (ISO: G98 Lxx) blocks in a part program. Corrective action: Edit the part program. 188 Label number %-3u already assigned Cause of error: During a program start or a subprogram call, several LBL SET (ISO: G98 Lxx) blocks in a part program were found Corrective action: Edit the part program. 189 Data transfer erroneous Cause of error: E During data transfer with BCC the signal was received 15 times in succession. A to H Error code of the receiver module with one w/o E of the following causes: - The baud rate settings of the TNC and peripheral device do not match. - The parity bit is erroneous. - Erroneous data frame (e.g.: no stop-bit). - The receiver module of the interface is defective. K During transmission of an error to the TNC the <1> character was not transmitted after the character. L After the error sequence <1> an incorrect error number was received (error numbers 0 to 7 are permitted). M During data transmission with BCC the character was transmitted 15 times in succession. N An expected acknowledgment or was not transmitted after a certain time. Corrective action: Check the data transfer channel. 194 Program incomplete Cause of error: Data transmission was interrupted with the key. Corrective action: Transfer the program again. 196 Interface already assigned Cause of error: You attempted to assign an already occupied data interface. Corrective action: End the data transmission and restart it. 197 Baud rate not possible Cause of error: The baud rates set at the two data interfaces do not permit simultaneous transmission over both interfaces. Corrective action: Select another baud rate. 200 Ext. in-/output not ready Cause of error: - The interface is not connected. - The external device is either switched off or not ready. - The transmission cable is defective or incorrect. Corrective action: Check the data transfer line. 201 NC program memory erased Cause of error: After the control was switched on, a file in NC memory was found faulty and deleted. Corrective action: Create the file again. 202 The calling program was changed Cause of error: - During start-up of a subprogram the control found that the calling program had been changed. - During a return jump from a subprogram the control found that the calling program had been changed. Corrective action: - Select the point of interruption with GOTO + block number, then continue the run. 203 Emergency stop defective Cause of error: The internal or external EMERGENCY STOP circuit is defective. - Excessively long switching times of the involved relays in the chain between the control-is-ready output signal and the control-is-ready acknowledgment during the EMERGENCY STOP or switch-on routine - Wire broken, poor contacts Corrective action: Check the EMERGENCY STOP circuit. - Check / replace the applicable relays in the electrical cabinet - Check / restore the contacts / wiring - Inform your service agency 204 TNC temperature too high %d°C Cause of error: The temperature sensor in the control has detected an excessively high temperature inside the control housing. - Insufficient heat transfer in the electrical cabinet - Contaminated filter pads - Defective climate control unit in the electrical cabinet - Defective fan in the control housing - Defective temperature sensor - Unfavorable mounting of components Corrective action: - Clean the filter pads - Repair the climate control unit in the electrical cabinet - Replace the fan - Inform your service agency 205 Emergency stop PLC Cause of error: Error message from the PLC (see machine documentation). Corrective action: Inform your service agency. 206 PGM %.28s not found Cause of error: The program that you have selected contains a program call into a program that does not exist in TNC memory. Corrective action: - If necessary, modify the program name - Modify the program name so than the TNC can call an externally stored program. 207 PGM not found Cause of error: During execution of a blockwise transferred part program (DNC mode) the control found that a called subprogram does not exist in NC memory. Corrective action: Load the part program. 212 FK reference to current block Cause of error: You attempted in an FK program to delete a block to which another part of the program makes a reference. Corrective action: Change the FK reference. 214 Arithmetical error Cause of error: Internal calculations have resulted in a non-representable numerical value. Corrective action: Check the input values. 215 Arithmetical error Cause of error: Internal calculations have resulted in a non-representable numerical value. Corrective action: Check the input values. 216 Calculated Q parameter too large Cause of error: The TNC attempted to display a Q parameter whose value lies outside the permissible range of -99 999.9999 to +99 999.9999. Corrective action: Edit the part program. 217 Calculated coordinate too large Cause of error: Calculation of a coordinate from a Q parameter resulted in a value outside the permissible range of -99 999.9999 to +99 999.9999. Corrective action: Edit the part program. 218 Calculated rpm too large Cause of error: - Calculation of a spindle speed from a Q parameter resulted in a value outside the permissible range of 0 to +99 999.9999. - A speed limit was defined for the active tool in the tool table (NMAX column). Corrective action: - Edit the NC program. - Increase or cancel the speed limit for the active tool. 219 Calculated feed rate too large Cause of error: Calculation of a feed rate from a Q parameter resulted in a value outside the permissible range of 0 to 300 000. Corrective action: Edit the part program. 220 Calculated tool number too large Cause of error: - Calculation of a tool number from a Q parameter resulted in a value outside the permissible range of 0 to 32767. - You have called a tool number that is greater than the number of tools defined in the tool table. Corrective action: Edit the part program. 221 Calculated label no. too large Cause of error: Calculation of a label number from a Q parameter resulted in a value outside the permissible range of 1 to 255. Corrective action: Edit the part program. 222 Calculated error no. too large Cause of error: Calculation of an error number for the FN14 function (ISO: D14) from a Q parameter resulted in a value outside the permissible range of 0 to 499. Corrective action: Edit the part program. 223 Calc. scaling factor too large Cause of error: Calculation of a scaling factor from a Q parameter resulted in a value outside the permissible range of 0.0001 to +100.007936. Corrective action: Edit the part program. 224 Incr. polar angle too large Cause of error: In an NC block you have programmed an incremental polar angle (IPA, ISO: G91 H..) greater than or equal to 5760 degrees (16 full circles). Corrective action: Edit the part program. 225 0 pitch not permitted Cause of error: You have programmed a thread pitch of 0 in the Rigid Tapping cycle or Tapping cycle. Corrective action: Edit the part program. 226 Arithmetical error Cause of error: Error in internal calculation, e.g. due to: - Division by 0 - Extracting the root of a negative value. Corrective action: Check the input values. 227 Arithmetical error in APPR/DEP Cause of error: Calculation of an APPR or DEP block in a part program resulted in an arithmetic error. Corrective action: Check the input values. If necessary, change the starting 228 Arithmetical error in APPR/DEP Cause of error: Calculation of an APPR or DEP block in a part program resulted in an arithmetical error. Corrective action: Check the input values. If necessary, change the starting 229 Arithmetical error in APPR/DEP Cause of error: Calculation of an APPR or DEP block in a part program resulted in an arithmetical error. Corrective action: Check the input values. If necessary, change the starting 230 Arithmetical error in APPR/DEP Cause of error: Calculation of an APPR or DEP block before or after a helix resulted in an arithmetical error. Corrective action: Check the input values. If necessary, change the starting 231 Arithmetical error in rough-out Cause of error: Calculation of a rounding circle for contour-parallel rough-out resulted in an arithmetical error. Corrective action: - Change the starting point. - Use another tool radius. 232 Arithmetical error in CR Cause of error: Calculation of the circle center of a "circle with radius" block in a contour pocket resulted in an arithmetical error. Corrective action: Check the coordinates in the CR block (ISO: G2,G3 with R). 233 Arithmetical error in CT Cause of error: Calculation of a "circle with tangent" block in a contour pocket resulted in an arithmetical error. Corrective action: Check the coordinates in the CT block (ISO: G6, G16). 234 Arithmetical error in RND/CHF Cause of error: Calculation of a rounding circle or chamfer in a contour pocket resulted in an arithmetical error. Corrective action: - Check the input values in the chamfer or rounding block. - If necessary, use another tool radius. 235 Incorrect arc/arc intersection Cause of error: Calculation of the intersection of two arcs in the contour pocket resulted in an arithmetical error. Corrective action: - Check the coordinates in the circle blocks. - If necessary, use another tool radius. 236 Incorrect arc/line intersection Cause of error: Calculation of the intersection of an arc with a line in a contour pocket resulted in an arithmetical error. Corrective action: - Check the input values. - If necessary, use another tool radius. 237 Incorrect line/line intersection Cause of error: Calculation of the intersection of two lines in the contour pocket resulted in an arithmetical error. Corrective action: - Check the input values. - If necessary, use another tool radius. 238 Arithmetical error in APPR/DEP Cause of error: Calculation of the approaching or departing path with APPR LCT or DEP LCT in the Contour Train cycle resulted in an arithmetical error. Corrective action: - Check the input values. - If necessary, use another tool radius. 239 Error in radius compensation Cause of error: Calculation of the radius compensation in the Contour Train cycle resulted in an arithmetical error. Corrective action: - Check the input values. - If necessary, use another tool radius. 240 Error in contour pocket Cause of error: Calculation of the intersection of the contour with the tool path in the contour pocket resulted in an arithmetical error. Corrective action: - Check the input values. - If necessary, use another tool radius. 241 Error in contour pocket/train Cause of error: The length of the path to be traversed in the contour pocket or in the Contour Train cycle is too large to be represented as a number. Corrective action: Check the input values. 242 Error in contour pocket Cause of error: Calculation of the contour-parallel paths for clearing out a contour pocket resulted in an arithmetic error. Corrective action: - Check the input values. - If necessary, use another tool radius. 243 Error in contour pocket Cause of error: Calculation of the contour elements of a contour pocket resulted in an arithmetical error. Corrective action: Check the input values. 244 Error in radius compensation Cause of error: Calculation of the radius compensation of a contour resulted in a mathematical error. Corrective action: - Check the input values. - If necessary, use another tool radius. 245 Error in radius compensation Cause of error: Calculation of the radius compensation of a contour resulted in a mathematical error. Corrective action: - Check the input values. - If necessary, use another tool radius. 246 Error in contour pocket Cause of error: Calculation of the normal from a given point on a contour element for contour-parallel rough-out resulted in an arithmetical error. Corrective action: Check the input values. 247 Error in contour pocket Cause of error: Calculation of the intersections in the contour pocket resulted in an arithmetical error. Corrective action: Check the input values. 250 Arithmetical error during M112 Cause of error: Calculation of automatically inserted rounding arcs (M function M112) resulted in an arithmetical error. Corrective action: Check the input values for M112. 251 Parameter calculation error Cause of error: Calculation of an arithmetical expression in the Q parameter calculation resulted in an arithmetical error. Corrective action: Check the input values. 252 Error while testing limit switch Cause of error: Checking the software limit switch resulted in an arithmetical error. Corrective action: Check the input values. 253 Path comp wrongly ended Cause of error: You tried to cancel the tool radius compensation with R0 (ISO: G40) in an arc block. Corrective action: Cancel the tool radius compensation only with a linear block (L, ISO: G0, G1, G10, G11). 254 Path comp wrongly started Cause of error: You attempted to program a chamfer before starting the tool radius compensation. Corrective action: A chamfer may be programmed only with active tool radius compensation. 255 Path comp wrongly started Cause of error: You attempted to program a corner radius before starting the tool radius compensation. Corrective action: A corner radius can be programmed only with active tool radius compensation. 256 Path comp wrongly started Cause of error: You tried to activate the tool radius compensation with RL or RR (ISO: G41 or G42) in an arc block. Corrective action: Activate the tool radius compensation only with a linear block (L, ISO: G0, G1, G10, G11). 257 Path comp wrongly started Cause of error: You attempted to program a corner radius between an part program block without radius compensation and a line block with tool radius compensation. Corrective action: Program a rounding arc only with active tool radius compensation. 258 Path comp wrongly started Cause of error: You attempted to take over a pole (or circle center) after the first block with tool radius compensation (empty CC block, ISO: G29). Corrective action: The Pol can be taken over no earlier than in the second block with tool radius compensation. 259 Path comp wrongly started Cause of error: You attempted to program an APPR block during an active radius compensation. Corrective action: APPR block is permitted only when no tool radius compensation is active. 260 CYCL DEF incomplete Cause of error: - You deleted part of a cycle. - You have inserted other part program blocks within a cycle. Corrective action: - Redefine the complete cycle again - Delete part program blocks programmed within a cycle. 261 CYCL DEF not defined Cause of error: - You have programmed a cycle call without first having defined a fixed cycle. - You attempted to call a cycle that automatically becomes effective upon definition. Corrective action: - Define the cycle call after definition of a fixed cycle. - Delete the cycle call. 263 0 plunging depth not permitted Cause of error: You programmed the plunging depth 0 in the definition of the called fixed cycle. Corrective action: Enter a plunging depth other than 0. 264 User cycle does not exist Cause of error: You attempted to call a user parameter that is not stored in TNC memory. Corrective action: - Delete the cycle definition. - Read-in the user cycle. 265 Subprogram does not exist Cause of error: You defined a subprogram number in Cycle 14 Contour Geometry (ISO: G37) that does not exist in your program. Corrective action: - Correct the subprogram number in the cycle. - Program a subprogram with the correct number. 266 Subprogram does not exist Cause of error: You called a user cycle or a subprogram in the definition of a contour, a contour pocket or a cycle contour train. However, the corresponding file could not be opened for reading. Corrective action: Load the file again. 272 Incorrect block syntax Cause of error: A part program block contains a syntax error. Corrective action: Edit the part program. 274 Tool definition not permitted Cause of error: You programmed a tool definition (TOOL DEF, ISO: G99), although the central tool file is active. Corrective action: - Delete the TOOL DEF block (G99 block). - Deactivate the tool table (machine parameter 7260). 275 TOOL DEF w/o length or radius Cause of error: The definition of a tool (TOOL DEF, ISO: G99) is missing the value for tool length or tool radius. Corrective action: Complete the TOOL DEF block (G99 block). 276 CT after APPR not permitted Cause of error: You programmed a tangentially connecting circle (CT) immediately after an APPR block. Corrective action: Edit the part program. 277 CHF after APPR not permitted Cause of error: You programmed a chamfer (CHF) immediately after an APPR block. Corrective action: Edit the part program. 278 RND after APPR not permitted Cause of error: You programmed a rounding radius (RND) immediately after an APPR block. Corrective action: Edit the part program. 279 RND radius = 0 not permitted Cause of error: You programmed a rounding arc (RND, ISO: G25) with the radius 0 in the definition of a contour, a contour pocket or a contour train. Corrective action: Edit the part program. 280 Chamfer length = 0 not permitted Cause of error: You programmed a chamfer (CHF, DIN/ISO: G24) with the length 0 in the definition of a contour, a contour pocket or a contour train. Corrective action: Edit the part program. 281 2nd rounding arc not permitted Cause of error: You programmed two rounding arcs (RND, ISO: G25) in succession in the definition of a contour, a contour pocket or a contour train. Corrective action: Edit the part program. 282 RND after CHF not permitted Cause of error: You programmed a rounding arc (RND, ISO: G25) immediately after a chamfer (CHF, ISO: G24) in the definition of a contour, a contour pocket or a contour train. Corrective action: Edit the part program. 283 CHF after RND not permitted Cause of error: You programmed a chamfer (CHF, ISO: G24) immediately after a rounding arc (RND, ISO: G25) in the definition of a contour, a contour pocket or a contour train. Corrective action: Edit the part program. 284 2nd chamfer not permitted Cause of error: You programmed two chamfers (CHF, ISO: G24) in immediate succession in the definition of a contour, a contour pocket or a contour train. Corrective action: Edit the part program. 285 DEP LCT after HELIX not permittd Cause of error: You programmed a DEP LCT block for departing a contour immediately after a helix. Corrective action: Edit the part program. 286 APPR LCT before HELIX not permtd Cause of error: You programmed the APPR LCT block or APPR PLCT block for approaching a contour immediately before a helix. Corrective action: Edit the part program. 287 Illegal NC block Cause of error: You programmed one of the following (non-permissible) blocks within the definition of a contour, a contour pocket or a contour train: - TCH PROBE (ISO: G55) - TOOL DEF (ISO: G99) - TOOL CALL (ISO: T..) - BEGIN PGM (ISO: %..) Corrective action: Edit the part program. 288 Rounding arc not permitted Cause of error: You programmed a rounding radius immediately before a CT (ISO: G6) or CTP (ISO: G16) block in the definition of a contour, a contour pocket or a contour train. Corrective action: Edit the part program. 289 Rounding arc not permitted Cause of error: You programmed a rounding arc (RND, ISO: G25) as first block in the definition of a contour, contour pocket or contour train. Corrective action: Edit the part program. 290 Chamfer not permitted Cause of error: You programmed a chamfer (CHF, ISO: G24) as first block in the definition of a contour, contour pocket or contour train. Corrective action: Edit the part program. 291 DEP not last block Cause of error: You programmed a DEP block in a position other than last in the definition of a contour or contour train. Corrective action: Edit the part program. 292 No rounding arc as last block Cause of error: You programmed a rounding arc (RND, ISO: G25) as last block in the definition of a contour, contour pocket or contour train. Corrective action: Edit the part program. 293 No chamfer as last block Cause of error: You programmed a chamfer (CHF, ISO: G24) as last block in the definition of a contour, contour pocket or contour train. Corrective action: Edit the part program. 294 Only one DEP block permitted Cause of error: You programmed more than one DEP block in the definition of a contour or a contour train. Corrective action: Edit the part program. 295 DEP not permitted Cause of error: You programmed a DEP block in the definition of a contour or contour pocket. Corrective action: Edit the part program. 296 APPR not permitted Cause of error: You programmed an APPR block in the definition of a contour or a contour pocket. Corrective action: Edit the part program. 297 APPR not first block Cause of error: You programmed an APPR block in a position other than first in the definition of a contour or contour train. Corrective action: Edit the part program. 299 Cycle 14 (G37) not permitted Cause of error: - During compilation of an FK program a part program "ERROR" block was read-in. - You defined a Cycle 14 in a contour subprogram (ISO: G37). Corrective action: - Delete the ERROR block. - Delete Cycle 14 (G37) from the contour subprogram. 300 Tool call not permitted Cause of error: You attempted to execute an automatic tool call while a part program block with radius compensation was running. Corrective action: Edit the part program. 302 M91/M92 with 3DROT not permitted Cause of error: You have programmed a positioning operation with M91 or M92 with a tilted working plane. Corrective action: Edit the part program. 303 M114 with 3DROT not permitted Cause of error: You attempted to activate the Tilted Working Plane functions and M114 simultaneously. Corrective action: Edit the part program. 305 No M114 with radius compensation Cause of error: You programmed the M function M114 in a block with tool radius compensation. Corrective action: Edit the part program. 307 Axis double programmed Cause of error: In the Contour Lines cycle (TCH PROBE 7) you programmed the starting position in one axis twice. Corrective action: Edit the part program. 308 Axis double programmed Cause of error: You programmed an axis twice in a single positioning block. Corrective action: Edit the part program. 309 Axis double programmed Cause of error: You programmed an axis twice in the Mirror Image cycle. Corrective action: Edit the part program. 310 Axis double programmed Cause of error: You called a Slot Milling or Rectangular Pocket cycle in which the same axis is programmed for length and width. Corrective action: Edit the part program. 311 Axis double programmed Cause of error: While defining Cycle 26 (axis-specific scaling factor) you programmed the scaling factor or the scaling datum twice in one axis. Corrective action: Edit the part program. 312 Height axis not permitted here Cause of error: While defining the Contour Lines cycle (TCH PROBE 7) you programmed a height axis in the starting point. Corrective action: Edit the part program. 313 Plane wrongly defined Cause of error: The two axes of the circle end point in a circle block (C, ISO: G2, G3, G12, G13)) differ from the axes in the circle center block (CC, ISO: I,J,K). Corrective action: Edit the part program. 314 3-D comp.: plane def incorrect Cause of error: LN block: Calculation of the plane direction resulted in an error. Corrective action: Have the components NX, NY and NZ of the surface normals checked. 315 Plane wrongly defined Cause of error: The tool axis is not perpendicular to the plane in which the basic rotation is active. Corrective action: Edit the part program. 317 Plane wrongly defined Cause of error: In a circular block you programmed the coordinates for the end point in a principal axis and its associated parallel axis. Corrective action: Edit the part program. 318 Plane wrongly defined Cause of error: You programmed only one axis in a "circle with radius" block (CR, ISO: G2,G3 with R). You also either did not define a tool axis or the programmed axis is the tool axis. Corrective action: Edit the part program. 319 Plane wrongly defined Cause of error: In a CT block (ISO: G6, G16) you defined an axis that is not included in the working plane. Corrective action: Edit the part program. 320 Plane wrongly defined Cause of error: Radius compensation in a circle block is not possible if the circle lies in a plane parallel to the tool axis and a basic rotation or a programmed rotation is active. Corrective action: Edit the part program. 321 Plane wrongly defined Cause of error: Radius compensation is not possible in a circle block (C, ISO: G2, G3) if the starting point and end point do not have the same two axes or those axes are not parallel to the axes of the circle center (CC, ISO: I,J;K). Corrective action: Edit the part program. 322 Plane wrongly defined Cause of error: Radius compensation is not possible in a rounding block (RND, ISO: G25) if two mutually parallel linear axes are programmed in the preceding positioning block (e.g. X and U). Corrective action: Edit the part program. 323 Plane wrongly defined Cause of error: Radius compensation is not possible in a chamfer block (CHF, ISO: G24) if two mutually parallel linear axes are programmed in the preceding positioning block (e.g. X und U). Corrective action: Edit the part program. 324 Plane wrongly defined Cause of error: You programmed a radius-compensated circle block that does not lie in the compensation plane. Corrective action: Check the programmed axes in the circle block. 325 Plane wrongly defined Cause of error: You programmed only one axis in a circle center or pole block (CC, ISO: I,J,K) and that axis does not lie in the plane that was previously defined in a CC block, or there is no preceding CC block. Corrective action: Edit the part program. 326 Plane wrongly defined Cause of error: You programmed a circle center block or pole takover block (CC,ISO: I,J,K) without entering coordinates (pole assumption) and without explicitly programming two linear axes in the preceding positioning block. Corrective action: In the block before the pole-takeover block, program two linear axes of the working plane. 327 Plane wrongly defined Cause of error: The calculated positioning operation requires movement in more than five axes. Corrective action: Edit the part program. 328 Plane wrongly defined Cause of error: You programmed a helix for which the axis of linear motion is identical or parallel to one of the axes of circular motion. Corrective action: Edit the part program. 329 Rotary axis not permitted here Cause of error: You programmed a rotary axis as tool axis. Corrective action: Program only linear axes in the TOOL CALL block (ISO: T..). 330 Locked axis was programmed Cause of error: - You programmed a locked axis in a part program block. - A traverse was calculated for a locked axis (e.g. due to an active rotation). - A programmed axis is a freely traversing rotary axis. Corrective action: - If necessary, activate the axis. - Delete the axis from the part program block. 331 Wrong axis programmed Cause of error: You called a Slot Milling cycle or Pocket Milling cycle in which the programmed axes for length and width do not lie in the working plane. Corrective action: Edit the cycle parameter. 332 Wrong axis programmed Cause of error: You called a Slot Milling cycle or Pocket Milling cycle in which one of the programmed axes for length or width is a rotary axis. Corrective action: Edit the cycle parameter. 333 Wrong axis programmed Cause of error: You called a Slot Milling cycle or Pocket Milling cycle in which one of the programmed axes for length or width is a secondary axis, although a programmed rotation or basic rotation is active. Corrective action: - Reset the basic rotation. - Use a principal axis for the cycle. 335 Rotary axis not programmed Cause of error: In Cycle 27 (Cylinder Surface, ISO: G127) you did not program the rotary axis corresponding to the linear axis in the first block of the description of a contour. Corrective action: Edit the contour subprogram. 337 No rotary axis was programmed Cause of error: The axis recognized as main axis in Cycle 27 (Cylinder Surface, ISO: G127) is not a rotary axis. Corrective action: Edit the contour subprogram. 338 No principal axis was programmed Cause of error: The linear axis programmed in Cycle 27 (Cylinder Surface, ISO: G127) or the tool axis selected for machining is none of the axes X, Y or Z. Corrective action: Edit the contour subprogram. 339 Slave axis of gantry programmed Cause of error: You programmed the slave axis of a gantry axis in a part program block. Corrective action: Do not program any slave axes. 340 Wrong rpm Cause of error: The spindle speed that you programmed is greater than the maximum spindle speed as defined in machine parameter MP3020. Corrective action: Enter a permissible speed. Refer to you machine manual. 341 Wrong rpm Cause of error: The spindle speed that you programmed is less than the minimum spindle speed as defined in machine parameter MP3020. Corrective action: Enter a permissible speed. Refer to your machine manual. 342 Wrong rpm Cause of error: The spindle speed that you programmed is greater than the maximum speed for the analog spindle as defined in machine parameter MP3515. Corrective action: Enter a permissible speed. Refer to your machine manual. 343 Wrong rpm Cause of error: The spindle speed that you programmed results in an excessively low analog voltage (MP3240.1). Corrective action: Enter a permissible speed. Refer to your machine manual. 344 Rpm too high for this cycle Cause of error: The programmed spindle speed results in an excessively high feed rate in the tool axis during execution of a Rigid Tapping cycle or Tapping cycle. Corrective action: Reduce the spindle speed. 345 0 rpm not permitted Cause of error: You called a Rigid Tapping or Tapping cycle with a programmed spindle speed of 0. Corrective action: Program a spindle speed greater than 0. 346 Wrong rpm Cause of error: The programmed spindle speed does not lie in the pattern of spindle speed ranges defined in machine parameter MP3020. Corrective action: Enter the correct spindle speed. 347 Chamfer not permitted Cause of error: In the definition of a contour, contour pocket or contour train you programmed a chamfer between two contour elements of which one is an arc. Corrective action: Enter a chamfer only between straight lines. 348 Chamfer not permitted Cause of error: The positioning block preceding a chamfer block (CHF, ISO: G24) is not a straight line. Corrective action: Enter a chamfer only between straight lines. 349 Chamfer not permitted Cause of error: The positioning block following a chamfer block (CHF, ISO: G24) is not a straight line. Corrective action: Enter a chamfer only between straight lines. 350 Chamfer not permitted Cause of error: You programmed in sequence a positioning block without radius compensation, a positioning block with radius compensation, and a chamfer (CHF, ISO: G24). Corrective action: Enter a chamfer no earlier than after two compensated part program blocks. 351 Chamfer not permitted Cause of error: You programmed in sequence a positioning block without radius compensation, a chamfer (CHF, ISO: G24), and a positioning block with radius compensation. Corrective action: Enter a chamfer only between radius-compensated blocks. 352 Chamfer not permitted Cause of error: You programmed in sequence a positioning block with radius compensation, a chamfer (CHF, ISO: G24), and a positioning block without radius compensation. Corrective action: A chamfer can be inserted only between radius-compensated blocks. 353 Chamfer not permitted Cause of error: You programmed a chamfer (CHF, ISO: G24) in a plane perpendicular to the working plane followed by a movement only in the tool axis. Corrective action: Execute a chamfer only in the working plane. 354 Chamfer too large Cause of error: You programmed a chamfer (CHF, ISO: G24) that cannot be inserted because the preceding line is too short. Corrective action: Enter a smaller chamfer length. 355 Chamfer too large Cause of error: You programmed a chamfer that (CHF, ISO: G24) cannot be inserted because the subsequent line is too short. Corrective action: Enter a smaller chamfer length. 356 Chamfer too large Cause of error: While defining a contour, contour pocket or contour train you programmed a chamfer (CHF, ISO: G24) whose starting and end points no longer lie on one of the adjoining contour elements. Corrective action: Enter a smaller chamfer length. 357 Circle end pos. incorrect Cause of error: The difference between the radius at the end point of a C block (ISO: G2, G3) and the radius at the starting point exceeds the tolerance defined in machine parameter MP7431. Corrective action: - Check the circle end-point coordinates. - If necessary, increase the value in MP 7431. 358 C-block: arc end pos. incorrect Cause of error: The difference between the radius at the end point of a C block (ISO: G2, G3) and the radius at the starting point exceeds the tolerance defined in machine parameter MP7431. Corrective action: - Check the circle end-point coordinates. - If necessary, increase the value in MP 7431. 359 Circle end pos. incorrect Cause of error: The distance between the circle starting point and the circle end point in the CR block (ISO: G2, G3 mit R) is less than 0.2 µm. Corrective action: Check the coordinaten in the CR block. 360 Circle end pos. incorrect Cause of error: You programmed a "circle with radius" block (CR, ISO: G2, G3 with R) such that the distance between the starting point and the end point is greater than the diameter. Corrective action: Check the coordinates of the arc starting point and the arc end point. 361 Circle end pos. incorrect Cause of error: After an interruption in a circle block a program run was restarted although the starting position deviates from the arc by a distance greater than the tolerance defined in machine parameter MP7431. This can happen, for example, after you move an axis in a manual mode. Corrective action: Use a mid-program startup to return to the interrupted block. 362 Label number not found Cause of error: In Cycle 14 (Contour Geometry, ISO: G37) you defined a subprogram number that does not exit. Corrective action: - Correct the subprogram number in Cycle 14. - Enter the missing subprogram. 363 Label 0 is missing Cause of error: A contour subprogram defined in Cycle 14 (Contour Geometry, ISO: G37) is not concluded with LBL 0 (ISO: G98). Corrective action: Conclude the contour subprogram with LBL 0 (ISO: G98). 364 Label number not found Cause of error: You attempted to used LBL CALL (ISO: L x,x) to call a subprogram or a program section repeat that does not exist. Corrective action: - Change the nubmer in the LBL CALL block. - Insert a subprogram or program section repetition. 365 Cycle 14: LBL not found Cause of error: In the Contour Geometry cycle you have listed a subprogram number that does not exist. Corrective action: - Correct the subprogram number in Cycle 14. - Insert the subprogram that you have defined in Cycle 14. 366 Pole is missing Cause of error: You tried to move with polar coordinates (LP/CP/CTP, DIN/ISO: G10/G11/G12/G13/G15/G16), without first programming a pole (CC) (ISO: I/J/K). Corrective action: Program the pole (CC) before the first block with polar coordinates (ISO: I, J; K). 367 Circle center missing Cause of error: You programmed a circle block (C, ISO: G2/G3) without first defining a circle center (CC, ISO: I/J/K). Corrective action: Define a circle center before the circle block. 368 Tool radius too small Cause of error: - Cycle 3 (slot): You defined a width greater than four times the tool radius. - Cycle 253 (slot) or Cycle 254 (circular slot): The slot width for roughing (Q219 - Q368) is greater than four times the tool radius. - Cycle 240: You entered a centering diameter greater than the tool diameter. - Cycle 210 (slot) or Cycle 211 (circular slot): The slot width is six times greater than the tool radius. Corrective action: - Cycle 3 (slot): Defined the slot width to be greater than the tool diameter and smaller than four times the tool radius. - Cycle 253 (slot) or Cycle 254 (circular slot): Defined the slot width for roughing to be greater than the tool diameter and smaller than four times the tool radius. - Cycle 240: Use a larger tool. - Cycle 210 (slot) or Cycle 211 (circular slot): Define the slot width to be greater than the tool diameter and smaller than six times the tool radius. 369 Tool radius 0 not permitted Cause of error: You called the Slot Milling, Pocket Milling, Circular Pocket Milling, or Contour Pocket cycle although the active tool has a radius of 0. Corrective action: Edit the part program. 370 Radius comp. undefined Cause of error: You programmed a radius-compensated single-axis positioning block which without the radius compensation does not result in tool movement (e.g. IX+0 R+, ISO: G7). Corrective action: Edit the part program. 371 Radius comp. undefined Cause of error: You programmed a radius-compensated single-axis positioning block whose path would take a direction opposite to that of the non-compensated path. Corrective action: Edit the part program. 372 Radius comp. undefined Cause of error: You attempted to run a part program block with tool radius compensation after inserting a spherical or toroidal cutter. Corrective action: Set R2 to equal 0 in the tool table. 373 Radius comp. undefined Cause of error: - In the definition of a contour, a contour pocket or a contour train you neglected to program radius compensation. - You have called a machining cycle with the tool radius 0. Corrective action: - Set a tool radius compensation in the contour subprogram to define whether the contour is for a pocket or island. - Define a tool radius other than 0. 374 Radius comp. undefined Cause of error: You called Cycle 22 (Contour-Parallel Roughing, ISO: G122) or Cycle 21 (Pilot Drilling, ISO: G121) although the product of the tool radius and the overlap factor is 0. Corrective action: Edit the part program. 375 Traverse reference points Cause of error: In an NC block, you tried to move an axis that had not yet completed a reference run. Corrective action: Traverse reference points 376 Rounding-off undefined Cause of error: You programmed in sequence a positioning block without radius compensation, a rounding arc (RND, ISO: G25), and a circle block with radius compensation. Corrective action: Edit the part program. 377 Rounding-off undefined Cause of error: You programmed a corner radius perpendicular to the working plane, followed only by a movement in the tool axis. Corrective action: Edit the part program. 378 Rounding-off not permitted Cause of error: In the positioning block before a rounding arc (RND, ISO: G25) either you programmed a movement only in the tool axis or you used the M function M98 to cancel compensation. Corrective action: Edit the part program. 379 Rounding radius too large Cause of error: - In the definition of a contour, a contour pocket or a contour train, you programmed a rounding arc (RND, ISO: G25) with so large a radius that it does not fit between the adjoining elements. - In a fixed cycle (rectangular pocket/rectangular stud), you defined a rounding arc that cannot be inserted. Corrective action: - Define a smaller rounding radius in the contour subprogram - Check the cycle definition and correct the input values 380 Rounding radius too large Cause of error: In a rounding block approaching a contour, the starting point of the block lies inside the circle of the arc. Corrective action: - Use a smaller rounding radius. - Program the starting point of the approaching block farther away from the contour. 381 Rounding radius too large Cause of error: In a rounding block approaching a contour the starting point of the block lies too close to the center of the rounding circle (less than 1.6 µm). Corrective action: - Program the starting point of the approach block farther away from the center of the rounding circle. 382 Rounding radius too large Cause of error: In a rounding block departing a contour, the end point of the departing block lies within the rounding circle. Corrective action: - Use a smaller rounding radius. - Program an end point of the departing block farther away from the contour. 383 Rounding radius too large Cause of error: In a rounding block departing a contour, the end point of the departing block lies too close to the center of the rounding circle (less than 1.6 µm). Corrective action: - Program and end point of the departing block farther away from the center of the rounding circle. 384 Rounding radius too large Cause of error: You programmed a rounding arc (RND) whose starting point does not lie on the contour or on the compensated contour. Corrective action: Edit the part program. 385 Rounding radius too large Cause of error: You programmed a rounding arc (RND), whose end point does not lie on the contour or on the compensated contour. Corrective action: Edit the part program. 386 Rounding radius too large Cause of error: You defined a pocket (Cycle 4) in which the sum of twice the corner radius plus the stepover factor is greater than the width of the pocket. Corrective action: Edit the part program. 387 Rounding radius too large Cause of error: In the Contour Train cycle, you programmed the approach to or departure from a contour with a rounding block whose starting position or target position lies within the arc. Corrective action: Edit the part program. 388 Spindle must be turning Cause of error: You called a fixed cycle without first switching on the spindle. Corrective action: Edit the part program. 389 Mirror image on tool axis Cause of error: You ran a TOOL CALL block (ISO: T..) in which a mirrored axis is given as tool axis. Corrective action: - Cancel the mirror image before a tool change. - If necessary, change the tool axis in the TOOL CALL block. 390 Mirror image on tool axis Cause of error: In Cycle 8 (Mirror Image, ISO: G28) you defined the tool axis as a mirrored axis. Corrective action: Edit the part program. 391 Tool axis is missing Cause of error: You programmed a positioning block with tool radius compensation without first calling a tool. Corrective action: Edit the part program. 392 Tool axis is missing Cause of error: You programmed a paraxial positioning block with tool radius compensation without first calling a tool. Corrective action: Edit the part program. 393 Tool axis is missing Cause of error: You called a fixed cycle without first activating a tool. Corrective action: Edit the part program. 394 Tool axis is missing Cause of error: You programmed Cycle 10 (Rotation,ISO: G73) without first calling a tool. The tool call defines which working plane the TNC rotates. Corrective action: Edit the part program. 395 Tool axis is missing Cause of error: You attempted to approach a position using the positioning logic, but did not first define the working plain through a tool call. Corrective action: Edit the part program. 396 Tool axis is missing Cause of error: You programmed the M function for reducing the feed rate in the tool axis, but did not call a tool first. Corrective action: Edit the part program. 397 Tool axis is missing Cause of error: You called the TCH PROBE 0 cycle (ISO: G55) without first calling a tool. Corrective action: Edit the part program. 398 Tool definition is missing Cause of error: In a TOOL CALL (ISO: T..) you entered a tool number for which there is no definition in the program. Corrective action: Edit the part program. 400 Tool definition is missing Cause of error: You programmed a TOOL CALL (ISO: T..) with a tool number that does not exist in the central tool file (TOOL.T). Corrective action: Edit the part program. 401 Tool number is missing Cause of error: You programmed a tool axis in the TOOL CALL block (ISO: T..), but no tool number. Corrective action: Edit the part program. 402 Tool radius too large Cause of error: - Contour milling: The radius of an arc block at an inside corner is smaller than the tool radius. - Thread milling: The thread core diameter is smaller than the tool diameter. - Slot milling: The slot width for roughing is smaller than the tool diameter. - Cycle 251, rectangular pocket: The rounding radius Q220 is smaller than the tool radius. - Cycle 214: The given workpiece-blank diameter is smaller than the tool diameter Corrective action: - Use a smaller tool - Slot milling: If necessary, use a smaller oversize (Q368) - Cycle 214: Use a smaller tool; correct the workpiece-blank diameter 403 Tool radius too large Cause of error: An inside radius compensation is not possible when the radius of the rounding arc is smaller than the cutter radius. Corrective action: Edit the part program. 404 Tool radius too large Cause of error: The compensated path of the straight line or of the circle would take a direction opposite to that of the non-compensated path. Corrective action: Edit the part program. 405 Tool radius too large Cause of error: On inside corners the resulting intermediate angle would be smaller than 0.028 degrees. Corrective action: Edit the part program. 406 Tool radius too large Cause of error: - Slot Milling cycle: The slot width is less than the tool diameter. - Cylinder Surface cycle: The slot width is less than the tool diameter. Corrective action: - Slot Milling cycle: Use a smaller tool or correct the slot width. - Cylinder Surface cycle: Correct the slot width, correct the oversize Q23 or use a smaller tool. 407 Tool radius too large Cause of error: Pocket Milling cycle: The pocket width is less than or equal to the tool diameter. Corrective action: Edit the part program. 408 Tool radius too large Cause of error: Pocket Milling cycle: The corner rounding radius is smaller than the cutter radius. Corrective action: Edit the part program. 409 Tool radius too large Cause of error: Circular Pocket Milling cycle: The pocket radius is smaller than the cutter radius. Corrective action: Edit the part program. 410 Tool radius too large Cause of error: In Cycle 24 (Side Finishing, ISO: G123) the sum of the finishing cutter radius and the finishing allowance is greater than or equal to the sum of the roughing cutter radius and the roughing allowance. Corrective action: - Reduce the finishing allowance in Cycle 23. - Use a smaller finishing tool. 411 Tool radius too large Cause of error: During Cycle 21 (Pilot Drilling for Contour-Parallel Rouch-Out, ISO: G121), the drilling tool radius is so large that it would gouge the workpiece. Corrective action: Use a smaller drilling tool. 412 Tool radius too large Cause of error: The tip edge radius of the toroidal cutter is greater than its shaft radius. Corrective action: Enter in the tool table a value for R2 that is less than or equal to R. 413 Program start undefined Cause of error: Type of interpolation undefined. Corrective action: Restart the part program. 414 Program start undefined Cause of error: Type of dimensions undefined. Corrective action: Before the first positioning block in the ISO program, use G90 or G91 to define whether you are entering absolute or incremental coordinates. 415 Program start undefined Cause of error: A direction of rotation is required to start a circular movement. Corrective action: Define the direction of rotation in the first circle block. 416 Program start undefined Cause of error: The TNC cannot exactly calculate the geometry from the present position (e.g., the programmed coordinates of the first positioning block are the same as the compensated actual position). Corrective action: - Restart the part program. - Use mid-program startup to return to the point of interruption. 417 Program start undefined Cause of error: Error after an interruption in program run (with change of operating mode or PLC positioning): A pole cannot be taken over if a CT block was programmed before the interruption. Corrective action: Restart the part program. 418 Program start undefined Cause of error: Error after interruption in program run (with change of operating mode or PLC positioning): After an interruption you attempted to start the program with a cycle call or with the TOUCH PROBE measuring cycle. Corrective action: Press GOTO select a cycle definition block. 419 Program start undefined Cause of error: - The first block in the part program is a block with automatic pole assumption (CC without coordinates, ISO: G29). - After a program interruption you pressed GOTO to select a block with automatic pole assumption. Corrective action: - Automatic pole assumption must not be the first coordinate block. - To return to the program, use a positioning block with all coordinates. 420 Program start undefined Cause of error: - The first positioning block in the part program is a CT block (ISO: G6, G16). - After a program interruption you pressed GOTO to select a CT block (ISO: G6, G16). Corrective action: - Program at least two positioning blocks before the CT block. - After a program interruption, restart at least two positioning blocks before the CT block. 421 Program start undefined Cause of error: - The first positioning block in the part program is an RND block (ISO: G25). - After a program interruption with you pressed GOTO to select an RND block (ISO: G25). Corrective action: - Program at least two positioning blocks in front of an RND block. - After a program interruption there must be at least two positioning blocks before the RND blocks. 422 Program start undefined Cause of error: - The first positioning block in the part program is a CHF block (ISO: G24). - After an interruption with GOTO you selected a CHF block (ISO: G24). Corrective action: - Program at least two positioning blocks in front of an CHF block. - After a program interruption there must be at least two positioning blocks before the CHF blocks. 423 Program start undefined Cause of error: After a program interruption with GOTO you attempted to select a departing block. Corrective action: After a program interruption, do not resume the program at a departing block. 424 Program start undefined Cause of error: At the beginning of the program you activated a tilted working plane and M114 at the same time. Corrective action: M114 cannot be run while the working plane is tilted. 425 Cancel comp. before PLC positng Cause of error: During resumption of a part program a tool radius compensation is active RL/RR (ISO: G41, G42) although a PLC datum shift must be executed. Corrective action: Cancel radius compensation before resuming the program. 426 Program start undefined Cause of error: When resuming a part program you selected a CT block (ISO: G6, G16) although a PLC positioning or a PLC datum shift must be executed. Corrective action: Resume the program several blocks before the CT block. 427 Block format incorrect Cause of error: The radius is missing for a Circle with Radius block (CR, ISO: G02, G03). Corrective action: Edit the part program. 429 Excessive subprogramming Cause of error: You nested more than 8 subprogram calls (CALL LBL xx, ISO: Lx,0). Corrective action: Check whether all your subprograms are concluded with LBL 0 (ISO:G98 L0). 430 Excessive subprogramming Cause of error: You nested more than 10 program section repeats. Corrective action: Edit the part program. 432 Excessive subprogramming Cause of error: Internal stack error in an arithmetical expression (FN20, ISO: D20), e.g. due to excessive nesting. Corrective action: Check the condition in the FN20 block. 433 Contradictory signs in cycle Cause of error: The algebraic signs of the setup clearance, total hole depth and plunging depth do not match. Corrective action: Enter identical signs. 434 Wrong sign programmed Cause of error: The programmed dwell time in the Dwell Time cycle, Peck Drilling cycle, or Tapping cycle is negative (through Q parameter). Corrective action: Edit the cycle parameter. 435 Angle reference missing Cause of error: In an LP/CP block (ISO: G10, G11, G12, G13) no polar angle or incremental polar angle is defined, i.e.: - The distance between the last programmed position and the pole is less than or equal to 0.1 µm. - No rotation is programmed between pole assumption and an LP/CP block. Corrective action: - Program the absolute polar angle. - Check the position of the pole. - If necessary, reset the rotation. 436 Angle reference missing Cause of error: You programmed a CT block (ISO: G6, G16; tool compensation active) that only activates the tool axis. Corrective action: In the CT block, program both coordinates of the circle plain. 437 Radius too small Cause of error: - You programmed a circular movement in which the radius is less than 1.6 µm. - In the thread milling cycle 263, 264 or 265 you entered 0 for the countersinking offset at front. Corrective action: - Check the circle block. - For thread milling cycles, program Q359 greater than 0. 438 Angle reference missing Cause of error: Contour Pocket or Contour Train cycle: The TNC cannot determine the starting point of the contour. Corrective action: Program the starting point in the contour subprogram with absolute coordinates. 439 Angle reference missing Cause of error: Contour Pocket or Contour Train cycle: The first or second block in the contour subprogram is a CT block (ISO: G6, G16). The direction of the CT block is therefore undetermined. Corrective action: Program at least two positioning blocks before the CT block. 440 DEP interruption not permitted Cause of error: You interrupted the part program during a DEP block and then attempted to restart. Corrective action: Begin machining before or after the DEP block (if necessary, select with GOTO). 441 DEP interruption not permitted Cause of error: You interrupted the part program during a DEP block, then moved the axes, and then attempted to restart. Corrective action: Begin machining before or after the DEP block (if necessary,select with GOTO). 442 Coordinates after APPR missing Cause of error: You did not give any coordinates in the NC block after APPR. Corrective action: Add coordinate data to the part program block after APPR. 443 Range exceeded Cause of error: During digitizing the stylus went out of the defined digitizing range. Corrective action: Check the data in the Range cycle, especially the entry for the touch probe axis. 444 Faulty range data Cause of error: - Range cycle: MAX value is smaller than MIN value - Range extends past software limit switch - No Range cycle defined Corrective action: Check the data in the Range cycle. 445 Start position incorrect Cause of error: Digitizing with contour lines: Incorrect starting position selected. Corrective action: Check the axes defined in the Contour Lines cycle. 446 Time limit exceeded Cause of error: Digitizing with contour lines: Touch probe does not reach the starting point within the time set in the cycle. Corrective action: - It could be that the contour line cannot be closed. - Increase the time. - Increase the tolerance for the target window (machine parameter 6390) 447 CYCL parameter incorrect Cause of error: For digitizing axes: - Probe point interval greater than 65 535 (with Q parameter) - Incorrect line-by-line digitizing axis Corrective action: Check the entries in the digitizing cycle. 448 Oversize greater than depth Cause of error: SL cycles II or milling cycles 25x: You have entered an allowance for floor greater than the milling depth. Corrective action: - SL cycles II: Check Q4 in Cycle 20 (ISO: G120). - Milling cycles 25x: Check allowance Q369 and depth Q201. 451 Scaling factors not equal Cause of error: You attempted to scale a circular contour element with differing axis-specific scaling factors. Corrective action: Scale the axes of circular contour elements with the 454 Stylus deflection exceeds max. Cause of error: Digitizing with measuring touch probe: Maximum permissible stylus deflection was exceeded. Corrective action: - Reduce the digitizing feed rate. - If necessary, increase the maximum stylus deflection (machine parameter 6330). 455 Too many subcontours Cause of error: Contour Pocket cycle: Internal calculations resulted in too many subcontours. Corrective action: Use a smaller tool. 456 Too many subcontours Cause of error: Contour intersects itself to produce too many subcontours. Corrective action: Use a smaller tool. 457 Too many subcontours Cause of error: The union of cycles results in to many subcontours. Corrective action: Use a smaller tool. 458 Too many subcontours Cause of error: Calculation of the tool path results in more than 12 subcontours. Corrective action: - Use a smaller tool. - Decrease the number of programmed subcontours. 459 Too many subcontours Cause of error: Calculation of the equidistant results in too many subcontours. Corrective action: Use a smaller tool. 460 Too many subcontours Cause of error: Calculation of the equidistant results in too many subcontours. Corrective action: Use a smaller tool. 461 Too many subcontours Cause of error: A contour subprogram contains more than 128 geometrical elements. Corrective action: Split the subprogram. 462 Too many subcontours Cause of error: A contour subprogram contains more than 128 geometrical elements. Corrective action: Split the subprogram. 463 Too many subcontours Cause of error: The union of contours results in too many subcontours. Corrective action: Use a smaller tool. 464 Too many subcontours Cause of error: The union of contours results in too many subcontours. Corrective action: Use a smaller tool. 465 Too many subcontours Cause of error: Calculation of the equidistant results in too many subcontours. Corrective action: Edit the NC program or set Q8 = 0. 466 Too many subcontours Cause of error: Calculation of the equidistant results in too many subcontours. Corrective action: Edit the NC program or set Q8 = 0. 467 Too many subcontours Cause of error: Calculation of the equidistant results in too many subcontours. Corrective action: Use a smaller tool. 468 Too many subcontours Cause of error: Contour intersects itself to produce too many subcontours. Corrective action: Use a smaller tool. 469 Too many subcontours Cause of error: The union of contours results in too many subcontours. Corrective action: Use a smaller tool. 470 Too many subcontours Cause of error: Calculation of the equidistant results in too many subcontours. Corrective action: Use a smaller tool. 471 Too many subcontours Cause of error: The contour to be machined in contour-parallel roughing has too many subcontours. Corrective action: Edit the part program. 472 Too many subcontours Cause of error: Calculation of the equidistant results in too many subcontours. Corrective action: Use a smaller tool. 473 Too many subcontours Cause of error: Calculation of the equidistant results in too many subcontours. Corrective action: Use a smaller tool. 474 Too many subcontours Cause of error: While defining the range for a measuring touch probe you entered too many subcontours. Corrective action: Redefine the range. 475 Contour programming error Cause of error: A contour starting point lies on a contour intersection: The TNC cannot recognize how you wish to combine the contours. Corrective action: Put the contour starting point in a contour subprogram. 477 Contour programming error Cause of error: A contour subprogram contains only one point. Corrective action: Add data to the contour subprogram. At least two points are required. 478 Contour programming error Cause of error: The TNC cannot determine the rotational direction of the programmed contour. Corrective action: In the contour subprogram, clearly define the rotational 479 Contour programming error Cause of error: Programmed contour is not continuous. Corrective action: Check the contour subprogram. 480 Contour programming error Cause of error: Contour is too complex. Corrective action: Try to split the contour subprogram. 481 Contour programming error Cause of error: On a self-intersecting contour the starting point lies on an intersection. Corrective action: Put the starting point in the contour subprogram. 482 Contour programming error Cause of error: At the starting point of the contour is an intersection that cannot be resolved by the TNC. Corrective action: Put the starting point in the contour subprogram. 483 Contour programming error Cause of error: Incorrect input in MP810. Corrective action: Inform your service agency. 484 Contour too complex Cause of error: Contour cannot be resolved. Corrective action: Try to split the contour subprogram. 485 Contour too complex Cause of error: Contour cannot be resolved. Corrective action: Try to split the contour subprogram. 486 Contour too complex Cause of error: Contour cannot be resolved. Corrective action: Try to split the contour subprogram. 487 Contour too complex Cause of error: Contour cannot be resolved. Corrective action: Try to split the contour subprogram. 488 Contour too complex Cause of error: Contour cannot be resolved. Corrective action: Try to split the contour subprogram. 489 Contour too complex Cause of error: Contour cannot be resolved. Corrective action: Try to split the contour subprogram. 490 Contour too complex Cause of error: Contour cannot be resolved. Corrective action: Try to split the contour subprogram. 491 Contour too complex Cause of error: Contour cannot be resolved. Corrective action: Try to split the contour subprogram. 492 Contour too complex Cause of error: Contour cannot be resolved. Corrective action: Try to split the contour subprogram. 493 Contour too complex Cause of error: Contour cannot be resolved. Corrective action: Try to split the contour subprogram. 494 Block too long Cause of error: Maximum block length exceeded. Corrective action: Shorten the highlighted block. 495 Unknown G-code Cause of error: You programmed an unknown G function. Corrective action: Shorten the highlighted block. Permissible G function: See the Overview in the User's Manual. 496 N-code missing Cause of error: Block number N is missing in the NC block. Corrective action: Enter the block number. 497 CMA file: no active line Cause of error: Error in compensation value conversion: In the *.CMA file either there is no active line selected or the selected line does not exist. Corrective action: Activate the line. 498 File %.27s is missing Cause of error: Error in compensation value calculation: The *.COM file selected in the *.CMA file does not exist. Corrective action: Load the file. 499 File %.27s is missing Cause of error: A file needed by the TNC is not available. Corrective action: Make the file shown in the error message available to the TNC in the corresponding directory on the hard disk. 500 Too many compensation points Cause of error: Error in compensation value conversion: Permissible number of compensation points exceeded. Corrective action: Decrease the size of the compensation value table. 501 Too many compensation functions Cause of error: Error in compensation value conversion: Permissible number of compensation functions exceeded. Corrective action: Decrease the number of compensation value functions. 502 Direction of rotation missing Cause of error: You programmed an FK arc without a direction of rotation. Corrective action: Always program the direction of rotation (DR). 503 Rounding arc radius too large Cause of error: - Tool radius 0 is active. - A rounding arc does not fit between two contour elements. Corrective action: - Program a tool radius other than 0. - Program a smaller rounding radius. 504 Contradictory entry Cause of error: FK programming: You have entered contradictory values. Corrective action: Check the input values. 505 Insufficient contour definition Cause of error: FK programming: The contour was not resolved by the end of the program. Corrective action: Resolve the FK section by entering more information. 506 FPOL missing Cause of error: FK programming: You programmed with polar coordinates without first defining an FPOL. Corrective action: Program FPOL at some location above the block in which you first use polar coordinates. 507 TNC program block not permitted until contour is resolved Cause of error: - FK programming: "Normal" blocks can follow an FK block only if the FK block resulted in a complete resolution of the contour. Exceptions: - RND block - CHF block - L block with only movement in the tool or auxiliary axis. - You began an FK sequence for a closed contour with CLSD+ (contour start) but did not conclude it the CLSD- (contour end). Corrective action: - Resolve the FK contour completely. - After beginning an FK sequence with CLSD+ always conclude it with CLSD-. 508 The contour is resolved: select block is not permitted Cause of error: FK programming: - FSELECT block follows an already resolved contour. - FSELECT block follows an as yet unresolvable FK contour (shown in red). Corrective action: Delete the FSELECT block. 509 End of closed contour: no incr. coordinates permitted Cause of error: FK programming: An FK block in which CLSD (contour end) is programmed contains incremental axis coordinates. Corrective action: Use CLSD- only with absolute axis coordintes. 510 Rounding arc or chamfer not permitted at this point Cause of error: You programmed a rounding arc or chamfer that does not immediately follow a positioning block. Corrective action: Edit the part program. 511 Rounding/chamfer with tangential transition is not permitted Cause of error: You programmed a rounding arc or chamfer between tangential contour transitions. Corrective action: Edit the part program. 512 Straight line before or after rounding/chamfer has 0 length Cause of error: A straight line before or after an RND or CHF block has the length 0. Corrective action: Edit the part program. 513 Chamfer is possible only between two straight lines Cause of error: The CHF block is not located between two line blocks. Corrective action: Edit the part program. 514 Chamfer too large Cause of error: The programmed chamfer length is too large. Corrective action: Edit the part program. 515 Path comp incorrectly begun: NC block must be a straight lin e Cause of error: You attempted to begin a tool radius compensation on a circular path. Corrective action: Activate the tool radius compensation only with a line 516 Path comp incorrectly ended: NC block must be a straight lin e Cause of error: You attempted to end a tool radius compensation on a circular path. Corrective action: Cancel the tool radius compensation only with a line block. 517 Contour too complex. More data needed Cause of error: FK programming: The information does not suffice for calculation of an FK contour. Corrective action: Enter more geometrical information. 518 FK: arithmetical error Cause of error: FK programming: Arithmetical error in the calculation of an FK contour (e.g., division by 0, root of a negative number). Corrective action: Check the input in the FK section. 519 FK block not permitted at this point Cause of error: FK programming: An FK positioning block (FL,FC,FLT,CT) can follow a conventional positioning block only if the end point of the conventional block is unambiguously defined, i.e.: - The conventional positioning block must not contain any Q parameters. - The first FK block must not follow a label. Corrective action: Edit the part program. 520 FCT or FLT block not permitted at this point Cause of error: FK programming: A tangential FK block (FLT,FCT) can follow a conventional positioning block only if the approach direction is unambiguously defined. Corrective action: Progarm at least two positioning blocks with the gray path function keys before the tangential FK block. 521 Incremental angle reference not permitted here Cause of error: FK programming: You programmed a relative angle reference to a part program block whose slope angle is not constant. Corrective action: Change the relative reference. 522 Reference to specified block not permitted Cause of error: FK programming: Relative references are possible only to the last 64 positioning blocks: - A reference was made to a more distant block - A reference was made to a block that, at that point in the program, would lead to more than one FK solution. Corrective action: Change the relative reference. 523 Reference to CC block not permitted Cause of error: FK programming: You programmed a relative reference to a CC block. Corrective action: Change the relative reference. 524 For FPOL give both coordinates Cause of error: FK programming: In FPOL you did not program both coordinates of the working plane. Corrective action: Add a coordinate to the FPOL block. 525 Auxiliary point requires both coordinates Cause of error: FK programming: You did not program both coordinates in an auxiliary point. Corrective action: Add an auxiliary point to the FK block. 526 Parallel operation of FK graphics not possible Cause of error: FK programming: You attempted to start an FK graphic while the TNC was already running a part program. Corrective action: Start the FK graphic after the part program has been run. 527 Blank form too large Cause of error: The blank form is so large that the graphic elements cannot be displayed by the graphics processor. Corrective action: Reduce the size of the blank form. 528 Window too large Cause of error: Programming graphics: During reduction of a programming graphic simulation the window section exceeds the limits of the graphics processor. Corrective action: Enlarge the programming graphic. 529 Window too small Cause of error: During enlargement of a programming graphic simulation the window section exceeds the limits of the graphics processor. Corrective action: Reduce the programming graphic. 530 Window cannot be shifted farther Cause of error: In a programming graphic simulation you moved the selection frame to the edge of the window, which calls for a reduction of scale beyond the capability of the graphics controller. Corrective action: Keep the selection frame within the window. 859 ERROR Cause of error: General indication of a previous error in the graphic simulation. Corrective action: Acknowledge the message with CE. 860 Axis cannot be shown Cause of error: Simulation of a movement in the axes A, B, C, U, V, or W is not possible in the graphic. Corrective action: 861 Further reduction not possible Cause of error: The selected section cannot reduced any further. Corrective action: Enter the section at its current size. 862 Further enlargement not possible Cause of error: The selected section cannot be enlarge any further. Corrective action: Enter the section at its current size. 863 BLK FORM cannot be shown Cause of error: The workpiece blank cannot be displayed: - The workpiece blank is not completely defined. - One edge has a negative length. - The longest edge is too large or too small. - Ratio of edge lengths is excessive. Corrective action: Edit the part program. 864 Wrong tool axis in BLK FORM Cause of error: - The tool axis entered in a tool call does not match the tool axis entered in the BLK FORM block (ISO: G30/G31). - Programming graphics: In an APPR or DEP block you have programmed coordinates that do not lie in the drawing plane. The drawing plane is perpendicular to the tool axis, which is indicated in the BLK FORM. If no BLK FORM has been programmed, the drawing plane lies in the X/Y. Corrective action: - Change the tool axis for tool call, or in the blank form definition. - Check the APPR or DEP block. 865 Tool radius cannot be shown Cause of error: The radius of the active tool cannot be displayed. Corrective action: Verify without graphic simulation. 888 Text not found Cause of error: The ASCII editor could not find the desired text in a file. Corrective action: Search for another text (note upper and lower case letter). 937 Wrong pocket number Cause of error: - The input value for the pocket number in the tool table is greater than machine parameter MP7261. - MP7261 = 0, pocket output is activated through MP7480, and the called tool is not assigned to a pocket. Corrective action: - Check the tool pocket table. - Inform your service agency. 938 Key non-functional Cause of error: In this context the key has no function. Corrective action: 939 Program memory exceeded Cause of error: The NC program memory no longer suffices for part programs. Corrective action: Delete the programs that you no longer need. 940 Search address missing Cause of error: In the NC program the original search address no longer exists. Corrective action: Abort search. 941 Tool number 0 not permitted Cause of error: A tool definition with the number "0" is not permitted. Corrective action: Edit the part program. 942 Entry value incorrect Cause of error: - The value you entered is out-of-range. - Cycle 209 (ISO: 209): You entered the value 0 as infeed depth for chip breaking (Q257). Corrective action: - Enter the correct value. - Enter a value other than 0 in Q257. 943 Entry value incorrect Cause of error: You pressed a sequence of keys so quickly that you filled up the keyboard buffer. Corrective action: Repeat your entry. 944 Program name already exists Cause of error: This file name already exists. Corrective action: Select another file name. 945 Program data erroneous Cause of error: This is a general error messsage showing that there is some error in the program data (e.g. an ERROR block). Corrective action: Edit the part program. 946 Program data erroneous Cause of error: An error occurred during downloading through the data interface. The TNC marks the erroneous block with ERROR. Corrective action: Edit the part program. 947 Operating parameters erased Cause of error: The machine parameters have been erased and the PLC program is missing. Corrective action: - Enter new operating parameters. - Restore the machine data (MPs, PLC program) - Inform your service agency 948 Protected File! Cause of error: You cannot edit or erase this program until the protection has been removed. Corrective action: Cancel the program protection. 950 Wrong axis programmed Cause of error: An incorrect axis is programmed in the highlighted block. Corrective action: Check whether you have programmed an axis twice. 951 Wrong axis programmed Cause of error: An incorrect axis is programmed in the highlighted block. Corrective action: Check whether you have programmed an axis twice. 952 Wrong rpm Cause of error: You entered an invalid spindle speed. Corrective action: Enter the correct speed, refer to the machine manual. 953 Block format incorrect Cause of error: Incorrect block format in the highlighted block. Corrective action: Edit the part program. 954 Address letter already assigned Cause of error: You used an address letter incorrectly in an ISO block. Corrective action: Edit the highlighted block. 955 G-code group already assigned Cause of error: In a part program block you use G codes from the same group (e.g. G01 and G02). Corrective action: Check the highlighted block for G codes that influence each other. 957 Power interrupted Power Cause of error: The TNC was restarted after a power interruption. Corrective action: Acknowledge the power interruption with the CE key. 958 Relay ext. dc voltage missing Cause of error: Error message after power interruption. Corrective action: - Switch on the control voltage separately - Check the wiring in the electrical cabinet - Check the 'Machine control voltage ON' button 958 Relay ext. dc voltage missing Relay ext. dc Cause of error: Error message after power interruption. Corrective action: - Switch on the control voltage separately - Check the wiring in the electrical cabinet - Check the 'Machine control voltage ON' button 1086 Too many points Cause of error: Automatic establishment of points for the digitizing range in the Positioning with Manual Data Input operating mode: Number of stored points (max. 893) exceeded. Corrective action: Re-record digitizing range after increasing the point spacing. 1097 Tolerance value too great Cause of error: Geometry error message: The tolerance value entered with M124 is greater than half the tolerance value in M112. Corrective action: Reduce tolerance value in M124. 1106 Delete entire cycle: DEL! Cause of error: Warning before deleting an entire cycle. Corrective action: For complete deletion of the cycle, press DEL. To interrupt the delete sequence, press END. 1107 Block in cycle not allowed ! Cause of error: System cycles usually consist of several component blocks. You have attempted to write another part program block in between these component blocks. Corrective action: Insert the new part program block before or after the cycle. 1125 Reference to block %.6s:no DEL Cause of error: FK programming: You have attempted to delete a part program block to which another block refers. Corrective action: First edit the referring block, then delete the reference 1126 Deactivate M112 Cause of error: M112 is active during a cycle call. Corrective action: Deactivate M112 with M113 prior to the cycle call. 1141 RL/RR not permitted if M120 = 0 Cause of error: M120 with LA = 0 during active tool radius compensation not permitted. Corrective action: - Increase tool radius compensation. - Enter a value other than zero for LA. 1142 Radius comp. entry is missing Cause of error: M120 with LA greater than 0 permitted only during active tool radius compensation. Corrective action: Edit the part program. 1143 Impermissible radius comp. Cause of error: - You cannot change the tool radius compensation while M120 is active. - You programmed a tool radius compensation RR/RL in an LN block, but the TNC will calculate the compensation from the normal vector NX, NY, NZ. Corrective action: - Edit the NC program. - Delete RR/RL from the LN block. 1144 R+/R- not permitted with M120 Cause of error: Paraxial radius compensation (R+/R-, ISO: G43/G44) is not permitted when M120 is active. Corrective action: Edit the part program. 1145 RND not permitted with M120 Cause of error: When M120 is active, rounding radius is permitted only in the compensation plane. Corrective action: Edit the part program. 1146 Chamfer not permitted with M120 Cause of error: When M120 is active, chamfer is permitted only in the compensation plane. Corrective action: Edit the part program. 1147 Analog voltage not defined Cause of error: Function definition for laser power control missing in machine parameter 3013/3014. Corrective action: Edit the machine parameter list. 1148 Analog voltage ambiguous Cause of error: Ambiguous function definition for laser power control in machine parameter 3013/3014. Corrective action: Edit the machine parameter list. 1149 Incorrect entry in MP%.4u Cause of error: The permissible input range of a machine parameter was exceeded. Corrective action: Check the input value of the marked machine parameter. 1149 Incorrect entry in MP%.4u Cause of error: The permissible input range of a machine parameter was exceeded. Corrective action: Check the input value of the marked machine parameter. 1150 Touch probe not ready %.3s Cause of error: - Touch probe is not connected. - Battery in the infrared touch probe is dead - Transceiver unit contaminated - Infrared transmission defective or interrupted - Touch probe interface on the control defective - Touch probe cable or cable to the transceiver unit is defective Corrective action: - Connect the touch probe - Replace the battery - Clean the infrared window on the touch probe and on the transceiver unit - Check the cabling and replace it, if necessary - Inform your service agency 1151 Resumption with M120 not allowed Cause of error: Re-entry with GOTO during active M120 not permitted. Corrective action: Re-entry possible only via mid-program startup. 1154 Illegal name for file or path Cause of error: File name/path is not allowed. Corrective action: Select another file name/path. 1170 Measuring touch probe selected Cause of error: You have attempted to start a digitizing cycle for a triggering probe, although a measuring probe is defined in machine parameter 6200. Corrective action: Edit machine parameter 6200. 1171 Triggering touch probe selected Cause of error: You have attempted to start a digitizing cycle for a measuring probe, although a triggering probe is defined in machine parameter 6200. Corrective action: Edit machine parameter 6200. 1172 Calibrate touch probe Cause of error: You have attempted to automatically measure a tool, although the table probe is not yet calibrated. Corrective action: Calibrate table probe with Cycle 30 (TCH PROBE). 1178 3DROT active: use axis buttons Cause of error: You have attempted to traverse the reference marks with NC start, although the "rotate working plane" function is active. Corrective action: Traverse reference marks using the axis direction keys. 1182 Incorrect entry in MP%.4u.%u Cause of error: An incorrect value exists in a machine parameter. Corrective action: Edit your entry. 1182 Incorrect entry in MP%.4u.%u Cause of error: An incorrect value exists in a machine parameter. Corrective action: Edit your entry. 1186 File format has changed Cause of error: This error message will be displayed upon opening a binary file (*.H,*.T...) if the binary format has changed since the previous output version. Corrective action: Delete the file. 1187 M89 not permitted Cause of error: M89 is not allowed during Cycle 9 PGM CALL. Corrective action: Edit the part program. 1192 Entered angle not permitted Cause of error: - The solid angles programmed in Cycle 19 Tilt Working Plane (DIN/ISO: G80) cannot be realized with the current attachment (e.g. universal head where only one hemisphere is accessible). - Run probing cycle only with paraxial angular position. - The point angle (T-ANGLE) defined for the active tool is 180°. Corrective action: - Edit the solid angle entered. - Run probing cycle only with paraxial angular position. - Use angular values greater than 0 and less than 180°. 1193 TOOL.T: enter number of teeth Cause of error: Automatic tool measurement: Number of teeth not transferred into the tool table. Corrective action: Transfer number of teeth (CUT.) into TOOL.T. 1266 Block format incorrect Cause of error: Binary format of a plain language block is incorrect. Corrective action: Delete block and re-enter. 1521 PLC error table not yet compiled Cause of error: A PLC error table selected in the OEM.SYS file has been recompiled after a change. Corrective action: Compile the PLC error table. 1523 PLC: no error table selected Cause of error: After an interruption in power, the PLC error table cannot be automatically compiled because there is no table selected in OEM.SYS. Corrective action: Register the PLC error table in OEM.SYS. 1524 PLC: error table missing Cause of error: There is no PLC error table. - A PLC error module 9085/9086 was called although no error table was compiled, or there were no entries in the table. - A PLC error module 9085/9086 was called or an error marker was set, although the error table was edited or erased after compilation. Corrective action: - Compile the PLC error table. - Check the entries in the PLC error table. 1525 PLC: error table not .PET Cause of error: The PLC error table selected in OEM.SYS is not a PET file. Corrective action: Check the format of the PLC error table. 1527 PLC: error table not found Cause of error: The PLC error table in the OEM.SYS file was not found. Corrective action: Check the file name or the path name. 1528 PLC: err. table format incorrect Cause of error: PLC error table: The error table selected in the OEM.SYS file does not have an up-to-date binary format (e.g. after a software exchange). Corrective action: Delete the PLC error table and download a new PLC error table through the data interface. 1568 Wrong axes in .PNT file Cause of error: In the selected point file, which limits the digitizing range, no coordinates of the working plane have been saved. Corrective action: In the point file, use only coordinates of the working plane as limits. 1590 Dist value too small Cause of error: The value entered for 'DIST' in the digitizing cycle 16.0 MEANDER or 18.0 LINE is smaller than the minimum permissible distance that the TNC calculates from the machine data. Corrective action: Press to delete the value for 'DIST'. The TNC enters a value automatically. 1682 TOOL.T: LCUTS or ANGLE missing! Cause of error: Cycle 22 needs informaion on the tooth length and the plunge angle of the active tool. - The data for LCUTS and ANGLE are missing in the tool table - The tool table is not active Corrective action: - In the tool table, enter LCUTS and ANGLE for the current tool. - Activate the tool table via machine parameter 7260 or 7224. 1745 Access denied Cause of error: - You attempted to open a file during a write access - e.g. through the data interface - or vice versa. - You attempted to open a locked file. - You attempted to erase or rename a protected file. - You attempted to erase the main directory (TNC:\) Corrective action: - Select the file again at a later time. - Cancel the file protection. 1749 Incorrect number for FN17/FN18 Cause of error: The number combination of the system datum (FN17/FN18, ISO: D17/D18) is not permitted. Corrective action: Check the number and the index of the system datum. 1749 Incorrect number for FN17/FN18 Cause of error: The number combination of the system datum (FN17/FN18, ISO: D17/D18) is not permitted. Corrective action: Check the number and the index of the system datum. 1750 PLC: error in module call Cause of error: Fatal error during PLC module call (e.g. Module 9031: error converting MP). Corrective action: Edit the PLC program. 1789 Tool locked Cause of error: The tool was locked (e.g. after breakage). Corrective action: Check the tool and, if necessary, change it or unlock it in the tool table. 1790 Wrong range cycle Cause of error: Cycle 15 (RANGE) is active during the start of a contour line cycle. Corrective action: Use the Contour Lines cycle only in combination with Cycle 5 (RANGE). 1791 Point spacing too large Cause of error: The probe point interval in a digitizing cyle was programmed by Q parameter as a value greater than 6,5535 mm. Corrective action: Check the data for the probe point interval in the digitizing cycle. 1792 Wrong axis for line Cause of error: - During a meander or contour line cycle the line axis is the same as the probe axis. - There is no line axis in the range definition (RANGE cycle). Corrective action: Check the axis defined in the RANGE cycle. 1793 Wrong axis for column Cause of error: Digitizing with measuring touch probe: In the meander or contour line cycle you defined a rotary axis as column axis. Corrective action: In the Meander cycle or Contour Lines cycle define a linear axis as column axis. 1794 Wrong angular axis Cause of error: During digitizing with rotary axes the rotary axis is not parallel to the line axis or column axis. Corrective action: Check the axis definitions in the Range, Meander, Contour Lines and Line cycles. 1795 Incorrect axis in range cycle Cause of error: - A rotary axis is active in the range during the start of a contour line cycle. - Digitizing with measuring touch probe: A rotary axis is defined in the range during the start of a meander cycle. - Touch probe axis in the range cycle is not the same as the calibrated touch probe axis in the manual mode. Corrective action: - Check the axis definitions in the Range cycle. - Check the calibrated touch probe axis (manual operating mode, probing functions). 1796 Incorrect line spacing Cause of error: - The point spacing in a digitizing cycle was programmed by Q parameter at a value greater than 6.5535 mm. - The line spacing in a digitizing cycle was programmed by Q parameter as a negative value. - Digitizing with measuring touch probe: The minimum line spacing is greater than the line spacing, or it was entered as zero. Corrective action: - Enter a probe point interval that is positive and no larger than 6.5535 mm. - Enter a minimum line spacing greater than 0 and less than the line spacing. 1797 Range cycle not yet defined Cause of error: There was no range cycle defined before the start of a digitizing cycle. Corrective action: Program the Range cycle before the Digitizing cycle. 1798 Range beyond limit switch Cause of error: The digitizing range exceeds the traversing range (limit switch). Corrective action: - Check the values in the Range cycle. - If necessary, reset the datum. 1799 Clearance height too small Cause of error: The clearance height entered in Cycle 8 or Cycle 18 was less than the MIN point of the touch probe axis in the Range cycle. Corrective action: Enter a larger value for the clearance height in Cycle 8 or Cycle 18. 1807 Illegal file name Cause of error: Syntax error during file-name input. Corrective action: Use no more than 16 characters for file names. 1809 M114 not permitted with M116 Cause of error: The M functions M114 and M116 cannot be used together. Corrective action: Correct the part program. 1810 System memory overflow Cause of error: This error occurs when the TNC does not have enough buffer memory for calculations, e.g. for generating complex FK graphics while machining a complex part. Corrective action: Acknowledge the error message by pressing CE and repeat the function. 1845 Update the system data! Cause of error: The system files on your hard disk are no longer up-to-date. Corrective action: Inform your service agency 1848 Directory not empty Cause of error: You attempted to erase a directory that still contains files. Corrective action: - First delete all files and subdirectories stored in the directory that you wish to delete. - Use the DELETE ALL function to delete directories at once together with their contents. 1850 Cycle 4(G75/G76): incorrect axis Cause of error: The main axis and its associated parallel axis is not permitted in the rectangular pocket cycle. Corrective action: Correct the axes in the Pocket Milling cycle. Some possible combinations are: X/Y, X/V, U/Y, U/V ...... 1851 M130 not permitted Cause of error: The function M130 is permitted only for a tilted working plane. Corrective action: Correct the part program. 1852 M130 not permitted with M114 Cause of error: The function M130 is not permitted together with M114. Corrective action: Correct the part program. 1853 M130 not permitted Cause of error: The function M130 is permitted only for line interpolation. Corrective action: Correct the part program. 1854 M130 not permitted with comp. Cause of error: The function M130 is not permitted at together with radius compensation. Corrective action: Correct the part program. 1855 No fixed cycle defined Cause of error: There is no fixed cycle defined before Cycle 220/221 (circular/linear point pattern). Corrective action: Define a fixed cycle before Cycle 220/221. 1856 Reciprocation feed rate missing Cause of error: In the Rough-Out cycle, the reciprocation feed rate has not yet been defined. Corrective action: Define the feed rate. 1857 Tool radius too large Cause of error: Rough-Out Cycle: The radius of the fine-roughing tool is too large. Corrective action: Use a smaller tool. 1892 FN20/D20: incorrect condition Cause of error: Condition in FN20 (ISO: D20): Wait is not permitted. Corrective action: Correct the FN20/D20 block. Permissible comparisons are: ==, <, >, <=, >= 1900 Device busy Cause of error: You attempted to interrupt the connection to a device (e.g. network), although the TNC is still accessing the device. Corrective action: Wait to end the connection until the TNC is no longer accessing the device. 1901 Drive not found Cause of error: The NFS server cannot find the drive that you selected. Corrective action: Check whether your network is active. 1914 Tool broken Cause of error: Automatic tool measurement: The breakage tolerance (LBREAK or RBREAK) from the tool table was exceeded. Corrective action: Check the tool and, if necessary, replace it. 2039 Incorrect datum number Cause of error: You have called a datum number that does not exist in the active datum table. Corrective action: Call another tool number or activate another datum table. 2040 Insufficient slot width Cause of error: The width defined in the slot cycle cannot be machined with the active tool. Corrective action: Use a smaller tool. 2041 Pocket too small Cause of error: The side lengths defined in the Pocket Milling cycle are too small. Corrective action: Use a smaller tool. 2042 Q202 not defined Cause of error: There is no plunging depth (Q202) defined in the fixed cycles 200 to 215. Corrective action: Enter a plunging depth in the fixed cycle. 2043 Q205 not defined Cause of error: In the Universal Drilling cycle, you have not defined the minimum plunging depth. Corrective action: Enter a minimum plunging depth in the fixed cycle. 2044 Q218 must be greater than Q219 Cause of error: Pocket milling cycle: Q218 must be greater than Q219. Corrective action: Correct the values in the fixed cycle. 2045 CYCL 210 not permitted Cause of error: Cycle 210 cannot be run in the CIRCULAR PATTERN or LINEAR PATTERN cycle. Corrective action: Use another fixed cycle. 2046 CYCL 211 not permitted Cause of error: Cycle 211 cannot be run in the CIRCULAR PATTERN or LINEAR PATTERN cycle. Corrective action: Use another fixed cycle. 2047 Q220 too large Cause of error: Pocket finishing or stud finishing cycle: Rounding radius Q220 is too large. Corrective action: Correct the rounding radius in the fixed cycle. 2048 Q222 must be greater than Q223 Cause of error: Stud finishing cycle: Workpiece blank diameter Q222 must be greater than the finished part diameter Q223. Corrective action: Correct the workpiece blank diameter in the fixed cycle. 2049 Q244 must be greater than 0 Cause of error: Circular Pattern cycle: You entered a pitch circle diameter of zero. Corrective action: Correct the pitch circle diameter in the cycle. 2050 Q245 must not equal Q246 Cause of error: Circular Pattern cycle: Enter a stopping angle equal to the starting angle. Corrective action: Correct the starting or stopping angle in the cycle. 2051 Angle range must be under 360° Cause of error: Circular Pattern cycle: You entered an angle range greater than 360°. Corrective action: Correct the starting or stopping angle in the cycle. 2100 Wrong pallet Cause of error: Pallet changer: The part program that was started belongs to another pallet. Corrective action: Change to the proper pallet. 2101 PLC:\NCMACRO.SYS missing! Cause of error: Pallet changer: A pallet change was started although there is no NCMACRO.SYS file. Corrective action: Contact your service agency. 2102 'PALETT' in NCMACRO.SYS missing Cause of error: Pallet changer: A pallet change was started although the PALLET entry is missing in the NCMACRO.SYS file. Corrective action: Contact your service agency. 2103 Pallet data missing Cause of error: Pallet changer: You started a part program that does not belong to any pallet. Corrective action: Add the PELLET entry to the pallet file. The PALLET entry assigns a pallet to the part program. 2186 Tilt plane: tool axis missing Cause of error: Tilting the working plane: Tool axis for the setup clearance in Cycle 19 is missing. Corrective action: Before the cycle definition, define a tool call with the tool axis. 2187 Axis alarm %.2s Cause of error: Error in the power stage of the displayed axis. Corrective action: Contact your service agency. 2211 No TOOL CALL permitted with M128 Cause of error: A TOOL CALL is not permitted with M128 active. Corrective action: Enter M129 to cancel M128, then run the tool call. 2212 M91/M92 not permitted with M128 Cause of error: M91 or M92 were programmed with M128 active. Corrective action: Do not program any machine-referenced coordinates while M128 is active. 2213 MP75XX not defined Cause of error: M128 without machine geometry description MP 7500 and following. Corrective action: Contact your service agency. 2222 File not found in OEM.SYS Cause of error: You attempted to use a workpiece-material table or a tool-material table, although your machine manufacturer has not made the required entries in OEM.SYS. Corrective action: The OEM.SYS file must be edited. Contact your machine tool manufacturer. 2223 Incorrect file type Cause of error: You searched for a table that does not have the file extension .TAB. Corrective action: Search only for tables with the extension .TAB. 2224 Field name not found Cause of error: In the definition of a freely definable table you used a field name that is not an element of the table. Corrective action: The table definition must be changed. Contact your machine tool manufacturer. 2225 File empty Cause of error: You attempted to select a tool material or a cutting material, although the corresponding table has no entries. Corrective action: Entering the missing workpiece material in the MAT.TAB file,or the missing cutting material in the CUT.TAB. 2226 Material table not found Cause of error: The workpiece material entered in OEM.SYS was not found. Corrective action: Check your entry in the OEM.SYS file and, if necessary, regenerate the MAT.TAB file. 2227 Cutting-material table not found Cause of error: The cutting material table integrated in OEM.SYS was not found. Corrective action: Check the entry in the OEM.SYS file and, if necessary, regenerate the CUT.TAB file. 2228 No material selected Cause of error: You attempted to have the TNC automatically calculate the feed rate without first selecting a workpiece material in the workpiece blank definition. Corrective action: Enter the workpiece material in the workpiece blank definition. 2229 WMAT-TMAT combination missing Cause of error: In the tool table you refer to a cutting-data table in which the workpiece-material/tool-material combination that you selected does not exist. Corrective action: - Select another cutting data table in the tool table. - Add the current workpiece/cutting material combination to the cutting data table that you selected. 2230 No cutting data table selected Cause of error: You attempted to call a tool without first assigning it a cutting data table. Corrective action: Edit the tool table. 2231 Block not permitted with M112 Cause of error: The highlighted block is not permitted with M112 active. Corrective action: Edit the part program. 2232 Correct the error block Cause of error: In the active part program there are ERROR blocks that cannot be run by the TNC (e.g. TOOL DEF block - ISO: G99 block - with active tool file). Corrective action: - If necessary, delete the entire ERROR block. - In the Programming and Editing mode, select the ERROR block and, with the rightward arrow key, go into the block. Edit the block and exit it with END. When the error is eliminated, the TNC automatically erases the word ERROR. 2233 FK blk not selectable with GOTO Cause of error: You attempted to resume the program at an FK block that contains Q parameters. Corrective action: Use the mid-program startup function to resume the program. 2238 Q223 must be greater than Q222 Cause of error: In the Circular Pocket Finishing cycle, you entered a finished-part diameter (Q223) smaller than the workpiece-blank diameter (Q222). Corrective action: Edit Q222 in the cycle definition. 2243 ANGLE in TOOL.T too small Cause of error: Cycle 22 (ISO:G122) ROUGH-OUT: The plunge angle of the active tool is too small. Corrective action: - Change the plunge angle in the tool table TOOL.T (column ANGLE). - Enter a smaller plunging depth in the rough-out cycle. - Use a tool that permits a greater plunging angle. 2253 Switch off external dc voltage Cause of error: The machine control voltage is still switched on. Corrective action: Switch off the machine control voltage. 2254 Normally closed relay open? Cause of error: In the relay chain the normally closed contact of one or more relays is open. Corrective action: - Check the relay for proper function. - If necessary, contact your service agency. 2255 Switch on external dc voltage Cause of error: The machine control voltage is switched off. Corrective action: Switch off the machine control voltage. 2273 TS: inadequate consistency Cause of error: During multiple measurement with the automatic probe cycle the variance of the individual measured values is greater than the value defined in machine parameter MP6171. Corrective action: - Check whether the probe point and the stylus are clean. - Expand the tolerance in machine parameter 6171. 2284 Parallel operation not possible Cause of error: The window for the help text could not be displayed. It could be that a help window is already open in another operating mode. Corrective action: Close the window that is open in parallel. 2285 Axis locked Cause of error: The datum point for this axis is disabled in machine parameter MP7295. Corrective action: Edit machine parameter 7295: Input value 0 allows datum setting in all axes. 2288 Tool holder defective! Cause of error: The tool holder does not open or close. Corrective action: Check the tool holder. If necessary, contact your service agency. 2300 Check the cutting data ! Cause of error: You have altered the entries for automatic cutting data calculation in the part program block WMAT or in the TOOL CALL block (ISO: G99 block). Corrective action: Check whether the changed entries have any effects on the spindle speed automatically calculated by the TNC or on the automatically calculated feed rate. 2315 Q214: 0 not permitted Cause of error: In the definition of Cycle 204 you have entered the disengaging direction 0. Corrective action: In Q214, enter a value from 1 to 4. 2316 PLC: Event file not found Cause of error: In the system file OEM.SYS the file defined with PLCEVENTS= was not found. Corrective action: Contact your service agency. 2317 PLC: Too many events Cause of error: More than 15 events were defined for the current SPAWN process (cooperative multitasking). Corrective action: Contact your service agency. 2319 TOOL TYPE table not found Cause of error: The tool type table entered in OEM.SYS was not found. Corrective action: Check the entry in OEM.SYS. 2320 CDT path not found Cause of error: The path entered in OEM.SYS for the display of cutting data (CDT files) was not found. Corrective action: Check the entry in OEM.SYS, if necessary, change the path. 2321 Too many *.CDT files Cause of error: There are more than 128 cutting data tables (*.CDT) in the specified directory. Corrective action: Delete unnecessary cutting data tables. 2336 Safe input %d contradictory Cause of error: Safety-oriented input of MC is not equal to input of CC. Example: RRK.x, SRG.AS.x, SRG.T.x, BA3.x Corrective action: Inform your service agency. 2339 No connection to network Cause of error: The connection to the NFS server was interrupted. Corrective action: - Check whether the NFS server is available - If necessary, inspect the connections, the cables and the Ethernet card 2342 FN17: Assignment value illegal Cause of error: In the function "Write System Data" you entered an assignment value that lies outside of the permitted input range. Corrective action: Check the assignment value. 2344 Enter the element. Cause of error: You forgot to enter an element required to complete the block or cycle. Corrective action: Enter the missing element. 2345 Tool not defined Cause of error: You have called a tool that is not defined in the tool table. Corrective action: - Add the missing tool to the tool table. - Use another tool. 2375 M112 not permitted with M128 Cause of error: You must not program M112 together with M128. Corrective action: Delete M112 in the NC program. 2377 S: Limit switch %.2s+ traversed Cause of error: You have traversed the hardware limit switch. Corrective action: Inform your service agency. 2377 S: Limit switch %.1s- traversed Cause of error: You have traversed the hardware limit switch. Corrective action: Inform your service agency. 2378 S: Gross positioning error L %.2s Cause of error: During acceleration or deceleration the machine did not behave as instructed by the software. Corrective action: Inform your service agency. 2384 All elements deleted! Cause of error: While editing the structure of a freely definable table you erased all the elements. Corrective action: Insert at least one element. 2385 Mandatory field deleted! Cause of error: While editing the structure of a freely definable table you deleted an element that is always required by the TNC (mandatory element). Corrective action: Reinsert the mandatory element. 2386 Max. line length exceeded! Cause of error: In a freely definable table, the sum of the column widths of all elements exceeds the maximum permissible line length of 200 characters. Corrective action: Decrease the column width of the individual elements. 2387 Error during conversion! Cause of error: You changed the structure of a freely definable element. During conversion of an element one of the following errors occurred: - Incorrect number range defined - Permissible column width was exceeded - An element contains impermissible characters Corrective action: In your table, examine all the elements marked with a # for the described errors. 2500 Use RESTORE POS. AT N Cause of error: You attempted a mid-program startup by pressing GOTO block number, although it is defined in machine parameter 7680 that a spline be inserted as connecting element at radius- compensated outside corners. Corrective action: Use the RESTORE POS. AT N function to resume the program. 2504 Traverse direction not defined Cause of error: In a probing cycle you entered 0 for the traverse direction Q267. Corrective action: For Q267, enter either +1 (for positive traverse direction) or -1 (for negative traverse direction). 2505 No datum table active Cause of error: Probing cycle for datum setting: You want the TNC to write the measured point into a datum table, but you have not activated a datum table in a program run mode (status M). Corrective action: In the single block or full sequence program run mode, activate the datum table into which you want the measured point to be entered. 2506 Position error: center in axis 1 Cause of error: Probing cycle for workpiece measurement: Center of 1st axis outside of position tolerance. Corrective action: Check the workpiece and the measuring log. 2507 Position error: center in axis 2 Cause of error: Probing cycle for workpiece measurement: Center of 2st axis outside of position tolerance. Corrective action: Check the workpiece and the measuring log. 2508 Hole diameter too small Cause of error: Probing cycle for workpiece measurement: Hole diameter too small for tolerance. Corrective action: Check the workpiece and the measuring log. 2509 Hole diameter too large Cause of error: - Probing cycle for workpiece measurement: Hole diameter tolerance exceeded. - Cycle 208: The programmed hole diameter (Q335) cannot be machined with the active tool. Corrective action: - Check the workpiece and, if necessary, the measuring log. - Cycle 208: Use a larger tool. Hole diameter must not be larger than twice the tool diameter. 2510 Stud diameter too small Cause of error: Probing cycle for workpiece measurement: Stud diameter too small for tolerance. Corrective action: Check the workpiece and the measuring log. 2511 Stud diameter too large Cause of error: Probing cycle for workpiece measurement: Stud diameter too large for tolerance. Corrective action: Check the workpiece and the measuring log. 2512 Pocket too small: rework axis 1 Cause of error: Probing cycle for workpiece measurement: Pocket length in 1st axis too small for tolerance. Corrective action: Check the workpiece and the measuring log. 2513 Pocket too small: rework axis 2 Cause of error: Probing cycle for workpiece measurement: Pocket width in 2nd axis too small for tolerance. Corrective action: Check the workpiece and the measuring log. 2514 Pocket too large: scrap axis 1 Cause of error: Probing cycle for workpiece measurement: Pocket length in 1st axis too large for tolerance. Corrective action: Check the workpiece and the measuring log. 2515 Pocket too large: scrap axis 2 Cause of error: Probing cycle for workpiece measurement: Pocket width in 2nd axis too large for tolerance. Corrective action: Check the workpiece and the measuring log. 2516 Stud too small: scrap axis 1 Cause of error: Probing cycle for workpiece measurement: Stud length in 1st axis too small for tolerance. Corrective action: Check the workpiece and the measuring log. 2517 Stud too small: scrap axis 2 Cause of error: Probing cycle for workpiece measurement: Stud width in 2nd too small for tolerance. Corrective action: Check the workpiece and the measuring log. 2518 Stud too large: rework axis 1 Cause of error: Probing cycle for workpiece measurement: Stud length in 1st axis too large for tolerance. Corrective action: Check the workpiece and the measuring log. 2519 Stud too large: rework axis 2 Cause of error: Probing cycle for workpiece measurement: Stud width in 2nd axis too large for tolerance. Corrective action: Check the workpiece and the measuring log. 2520 Meas. cycle: length exceeds max Cause of error: Probing cycle 425 or 427: The measured length exceeds the maximum permissible value. Corrective action: Check the workpiece and the measuring log. 2521 Meas. cycle: length below min Cause of error: Probing cycle 425 or 427: The measured length is below the minimum permissible value. Corrective action: Check the workpiece and the measuring log. 2522 TCHPROBE 426: length exceeds max Cause of error: Probing cycle 426: The measured length exceeds the maximum permissible value. Corrective action: Check the workpiece and the measuring log. 2523 TCHPROBE 426: length below min Cause of error: Probing cycle 426: The measured length is below the minimum permissible value. Corrective action: Check the workpiece and the measuring log. 2524 TCHPROBE 430: diameter too large Cause of error: Probing cycle 430: The measured bolt-hole-circle diameter exceeds the maximum permissible value. Corrective action: Check the workpiece and the measuring log. 2525 TCHPROBE 430: diameter too small Cause of error: Probing cycle 430: The measured bolt-hole-circle diameter is below the minimum permissible value. Corrective action: Check the workpiece and the measuring log. 2609 M128 not permitted with 3DROT Cause of error: You attempted to activate the Tilted Working Plane functions and M128 simultaneously. Corrective action: Edit the part program. 2610 M114 not permitted with M128 Cause of error: You attempted to activate M114 and M128 simultaneously. Corrective action: Edit the part program. 2611 M128 not permitted with RR/RL Cause of error: You attempted to activate M128 while radius compensation was active (RL/RR, ISO: G41/G42). Corrective action: Edit the part program. 2612 CC%d S input %d not equal 0 Cause of error: The safety-oriented inputs for detachable-key switches, door contacts and emergency stop were not set to 0 during the cyclic test. Corrective action: Inform your service agency! 2612 MC S input %d not equal 0 Cause of error: The safety-oriented inputs for detachable-key switches, door contacts and emergency stop were not set to 0 during the cyclic test. Corrective action: Inform your service agency! 2617 No measuring axis defined Cause of error: You failed to define the measuring axis in one of the measuring cycles 400, 402, 420, 425, 426 or 427. Corrective action: Check Q272 in the corresponding cycle. Permissible input values: 1 or 2; for Cycle 427: 1, 2 or 3. 2618 Format error in date or time Cause of error: While creating a log you entered an illegal format for the date or time. Corrective action: Enter the permissible format: Format for date: 25.10.97 (day.month.year) Format for time: 10:25:00 (hours:minutes:seconds) 2621 M128: DATUM setting not allowed Cause of error: You attempted to set a new datum while M128 was active. Corrective action: Deactivate M128 with M129 before setting the datum. 2635 Tool breakage tolerance exceeded Cause of error: During workpiece inspection using a measuring cycle, the tool breakage tolerance RBREAK given in the tool table was exceeded. Corrective action: Check whether the tool is damaged. 2636 Cancel radius comp. before M128 Cause of error: You activated M128 while a tool radius compensation RL/RR (DIN/ISO: G41/G42) was still active. The TNC cannot switch from 2-D to 3-D radius compensation. Corrective action: If you wish to run a 3-D radius compensation, you must first program M128 and then the tool radius compensation with RL/RR (ISO:G41/G42). 2642 Inverter not ready Cause of error: - Power-on of the drive not possible, because an inverter is not ready (RDY signal). - On interface PCBs for Siemens inverters, the second axis is not enabled - No switch signals to the inverter contacts or relays - Compact inverter, inverter supply unit or power module is defective - Interruption at inverter bus cable (supply bus, unit bus, PWM bus) - Defective PWM interface on the control Corrective action: - Remove interruption in the electrical cabinet - Replace the defective compact inverter, supply unit or power module - Replace the defective cable - Inform your service agency 2644 M120: LOOK AHEAD not possible Cause of error: You attempted to cancel radius compensation immediately behind a positioning block with M120. In order to be able to check for potential collisions, however, the TNC requires several radius-compensated positions. Corrective action: - Delete M120 in the part program - Activate M120 earlier 2645 Clear.hgt. Q260 < Meas.hgt. Q261 Cause of error: In a touch probe cycle you defined a clearance height (Q260)below the measuring height (Q261). Collision risk! Corrective action: Check the entry in the touch probe cycle last defined, and enter a value for Q260 that is greater than Q261. 2646 MC machine key depressed Cause of error: Contact of a machine key does not open. Corrective action: Release the key if pressed, otherwise inform your service agency. 2647 Relay: n.c. contact closed? Cause of error: In the relay chain, the normally closed contact of all relays is closed. Corrective action: Check the relays for proper function. If required, inform your service agency. 2652 CC%d inverter for spindle RDY=0 Cause of error: The power module of the spindle could not be switched to ready condition. - Safety relay not on (e.g. connector X71 of the UE/UV/UVR, X73 of the HEIDENHAIN expansion board for Simodrive) - Defective power module - PWM bus cable interrupted Corrective action: Check the wiring and inform your service agency. 2653 CC%d inverter for axis RDY=0 Cause of error: The power module of an axis could not be switched to ready condition. - Safety relay not on (e.g. connector X72 of the UV, X73 of the HEIDENHAIN expansion board for Simodrive) - Defective power module - PWM bus cable interrupted Corrective action: Check the wiring and inform your service agency. 2654 CC%d inverter for spindle RDY=1 Cause of error: The spindle power supply is ready for operation although it ought to be switched off. Corrective action: Inform your service agency. 2655 Current to spindle not equal 0 Cause of error: The spindle motor is receiving current although its inverterwas switched off! Corrective action: Inform your service agency. 2656 CC%d inverter for axis RDY=1 Cause of error: The power module of an axis is ready for operation although it should actually be switched off. Corrective action: Inform your service agency. 2657 Current to axis %.2s not equal 0 Cause of error: The axis motor is receiving current although its inverter was switched off! Corrective action: Inform your service agency. 2662 Begin/end block not markable Cause of error: You attempted to mark the BEGIN block (ISO: first block with %) or the END block (ISO: block N 999999). Corrective action: The marked block must not include the first or last block of a program. 2663 Insertion not possible here Cause of error: You attempted to insert a copied block behind the END block (ISO: block N 999999). Corrective action: Select another block before inserting. 2664 Intermediate memory empty Cause of error: You attempted to insert blocks from intermediate memory, although you haven't copied anything since power has been on. Corrective action: Before you can insert anything from intermediate memory you must first fill it using the copy function. 2665 Nothing is marked Cause of error: You attempted to fill the intermediate memory using the DELETE BLOCK, COPY BLOCK soft keys, although you have not yet marked a block. Corrective action: Mark the block that you wish to delete/copy. 2668 Correct the block format Cause of error: The program contains blocks (indicated with ERROR) with incorrect block format. Corrective action: - Correct the blocks - Delete the blocks and enter them again 2687 MC NC temperature out of tol. Cause of error: The temperature inside the control is outside the permissible tolerance range. - Clogged filter pads in the electrical cabinet - Defective climate control unit in the electrical cabinet - Defective fan in the control housing - Defective control Corrective action: - Clean the filter pads - Repair the air conditioner - Exchange the fan in the control housing / if necessary, exchange the complete control Improve the ventilation in the electrical cabinet. 2687 CC%d NC temperature out of tol. Cause of error: The temperature inside the control is outside the permissible tolerance range. - Clogged filter pads in the electrical cabinet - Defective climate control unit in the electrical cabinet - Defective fan in the control housing - Defective control Corrective action: - Clean the filter pads - Repair the air conditioner - Exchange the fan in the control housing / if necessary, exchange the complete control Improve the ventilation in the electrical cabinet. 2688 CC%d +5V out of tolerance Cause of error: The 5V power supply of the control is outside the permissible tolerance range. Corrective action: Inform your service agency 2691 LN: Oriented stop not possible Cause of error: The tool direction given in the LN block (TX, TY, TZ) cannot be realized with the active swivel head configuration. Corrective action: Have the CAD system recalculate the tool direction. 2692 M128 with LN block not possible Cause of error: The rotary-axis coordinate resulting from M128 and from the tool direction given in the LN block (TX, TY, TZ) cannot be realized with this swivel head configuration. Corrective action: There is no solution with your swivel head configuration. 2700 Test of cutout channels inactive Cause of error: The MC (Main Computer Unit) failed to test the cutoff channels. Corrective action: Inform your service agency. 2711 Safe checksum erroneous Cause of error: Checksum was not yet entered, or it is incorrect. Corrective action: Inform your service agency. 2720 MC amplitude too high %.2s Cause of error: The amplitude of the encoder signal is too high or the signal for contamination is active. - Incorrect adjustment between head and encoder, air gap too small (exposed encoders) - Excessive supply voltage Corrective action: - Check the amplitude of the encoder signal - Inform your service agency 2733 To many columns Cause of error: While editing the structure of a configurable table, you attempted to enter more than the permissible 30 columns. Corrective action: Erase the superfluous columns. 2734 No axis column selected Cause of error: While editing a pallet table, you pressed the actual- position-capture key and the PRESENT VALUE soft key, although the highlight was not on an axis column. Corrective action: Use the rightward/leftward cursor keys to select the desired axis column. 2735 M128 not permitted Cause of error: You attempted a mid-program startup in a program that contains the miscellaneous function M128. Corrective action: Delete M128 from the program. 2736 No .TAB file open? Cause of error: You attempted to use FN27 to write to a table, or FN28 to read from a table, although no table was open. Corrective action: Use FN26 to open the desired table. 2737 TAB: Field name too long Cause of error: You entered an excessively long field name in an FN27 or FN28 function. Corrective action: Enter field names with no more than 8 characters. 2738 TAB: Field not numerical Cause of error: You attempted to use an FN27 or FN28 function to write to or read from a non-numerical field. Corrective action: Writing and reading operations are possible only with numerical fields. 2739 TAB: Too many field names Cause of error: You entered more than 8 field names in an FN27 or FN28 function. Corrective action: Use no more than 8 field names. 2743 CC%d FS checksum error Cause of error: - Checksum error due to faulty data - Internal software error Corrective action: Inform your service agency. 2743 MC S checksum error Cause of error: - Checksum error due to faulty data - Internal software error Corrective action: Inform your service agency. 2745 Incorrect reference position %.2s Cause of error: 1) Signal of the reference pulse is disturbed (ground shield). 2) Position ascertainment via Z1 track is faulty. 3) Incorrect encoder line count. Corrective action: 1) Take noise-suppression measures. 2) Inform your service agency. 3) Inform your service agency; take noise-suppression measures; check the motor table. 2746 Incorrect entry in MP%u Cause of error: Input value of the machine parameter MP2180 (PWM frequency) in incorrect. Corrective action: Edit MP2180 (PWM frequency). 2747 Line is write-protected Cause of error: You attempted to edit or erase a write-protected line. Corrective action: Write protection can be canceled only with a certain code number. If you wish to cancel write protection, contact your machine tool builder. 2748 Meas. cycle: M114 not permitted Cause of error: You attempted to run a measuring cycle while M114 was active. Corrective action: Use M115 to cancel M114 before running the measuring cycle. 2749 Meas. cycle: M128 not permitted Cause of error: You attempted to run a measuring cycle while M128 was active. Corrective action: Use M129 to cancel M128 before running the measuring cycle. 2750 M114, M128, 3DROT not permitted Cause of error: You attempted to run the funtion M138, although one of the functions M114, M128, or tilted working plane was active. Corrective action: Before running M138, either: - deactivate M114 with M115, - deactivate M128 with M129, or - reset Cycle 19. 2752 MP: contradictory input Cause of error: You entered a machine parameter that does not match the default value set by your machine tool builder. Corrective action: To accept the default setting, press ENT. To confirm the value you entered, press NO ENT. 2757 Command buffer overflow Cause of error: The CC could not run so many commands from the MC. Corrective action: Inform your service agency. 2758 Commands do not agree Cause of error: The command confirmed from the CC as an echo is not the command sent from the MC. Corrective action: Inform your service agency. 2759 CC%d command not acknowledged Cause of error: Command was not acknowledged by the Computer Control Unit (CC) within 200 ms. Corrective action: Inform your service agency. 2760 FS function not performed Cause of error: One or more FS functions within a cycle were not performed. Corrective action: Inform your service agency. 2768 MC handwheel permissive key pressed Cause of error: The permissive button of the handwheel was pressed. An incorrect handwheel was selected by MP7640. Corrective action: - Check the permissive buttons; - Correct the machine parameters; - Inform your service agency. 2769 Incomplete cycle was deleted Cause of error: Informational message that the TNC has erased an incomplete cycle. Corrective action: 2770 Intermediate memory empty Cause of error: You attempted to insert a block from an empty intermediate memory. Corrective action: before trying to insert a block from intermediate memory, put the block into memory by: - using the DEL key to delete the block to be copied, or - placing the editing cursor into the block to be copied 2771 No permission to write Cause of error: You have selected a write-protected file for editing. Corrective action: Before editing, enter the code number 86357 to cancel the write protection. 2772 To delete entire context: NO ENT Cause of error: During editing you attempted to delete a word that is a required element of a function. Corrective action: Press NO ENT to delete the entire function, or press END to cancel. 2773 Impermissible change of context Cause of error: You attempted to open another context within a context dialog sequence. Corrective action: Continue the dialog, or completely erase the block and enter a new context. 2774 No polar coordinates possible Cause of error: You pressed the P key to enter polar coordinates. Polar coordinates are not programmable for the active function. Corrective action: Enter Cartesian coordinates to program the active function, or use a function that permits polar coordinate input. 2775 To change context: press ENT Cause of error: You attempted to change a context initiator to which other elements in the current block belong. Corrective action: First delete the elements, then change the context initiator. 2776 Input as context not permitted Cause of error: You entered a function that cannot initiate a context. Corrective action: Enter only permissible functions. 2777 Check parentheses for pairs Cause of error: You attempted to end a Q-parameter block containing an odd number of parentheses. Parentheses can be programmed only in pairs. Corrective action: Enter the missing parentheses. 2819 Faulty data from CC%d Cause of error: Faulty software Corrective action: Inform your service agency. 2820 MC pos. deviation too large %.2s Cause of error: The calculated position deviation between speed encoder and position encoder is greater than the value from MP640.x. - Excessive difference between the positions calculated from the position encoder pulses and the speed encoder pulses - During initial operation: Incorrect standardization of speed encoder pulses (e.g. incorrect screw pitch entered) - Excessive backlash - Defective coupling, gear, etc. - Belt torn Corrective action: - Switch the control off and on again - Check M640.x, MP642.x - During initial operation: Check the standardization of speed encoder pulses (enter the correct screw pitch) - Check the backlash - Repair the defective coupling, gear, etc. - Replace the belt - Inform your service agency 2821 No pos. values from the CC%d Cause of error: For a certain time the CC has not sent any position values to the MC. Corrective action: - Switch the control off and back on again - Inform your service agency 2822 CC%d no pos. values from the MC Cause of error: - The MC must not send any position values to the CC. - Internal software error Corrective action: - Switch the control off and on again - Inform your service agency 2823 MC/CC%d checked axes unequal Cause of error: - Contradictory status of checked position values in the MC and CC. - Internal software error Corrective action: - Switch the control off and on again - Inform your service agency 2824 Calibrate TT in tilted plane Cause of error: You attempted to run a cycle for tool measurement while the tilted-plane function was active, although the touch probe was not calibrated in the tilted working plane. Corrective action: Run the calibration cycle 30 while the working plane in tilted. 2825 Calibrate TT in non-tilted plane Cause of error: You attempted to run a cycle for tool measurement, although the touch probe was last calibrated in a tilted working plane. Corrective action: Run the calibration cycle 30 while the working plane is not tilted. 2826 TT not parallel to tool axis Cause of error: You attempted to run a cycle for tool measurement although the touch probe is not parallel to the tool axis. Corrective action: Position the axes so that the touch probe axis and tool axis are parallel. 2827 Faulty braking process %.2s Cause of error: The braking process was not started or it was started after a delay. Corrective action: - Switch on the external dc voltage again - Inform your service agency 2828 Position control time too short Cause of error: The time frame for the position controller is too small. It can be increased in MP7600.0. Corrective action: - Increase the input value for MP7600.0 by 1. - Inform your service agency. 2829 Enter Q247 unequal 0 Cause of error: In a measuring cycle you entered in parameter Q247 an angular step of 0. Corrective action: Enter an angular step (Q247) other than 0. 2830 Enter Q247 greater than 5 Cause of error: In a measuring cycle, you entered in parameter Q247 an angular step smaller than 5 degrees. Corrective action: To ensure sufficient measuring accuracy, enter an angular step (Q247) greater than 5 degrees. 2831 CC%d wrong include-file version Cause of error: - The version number of one of the called Include files are different in the MC and CC - Internal software error Corrective action: - Check the software version - Inform your service agency 2834 EnDat defective %X %.2s Cause of error: The position encoder with EnDat interface is defective. The error codes have the following meanings: 0000001 Light source defective 0000010 Signal amplitude too low 0000100 Incorrect position value 0001000 Excessive supply voltage 0010000 Insufficient supply voltage 0100000 Reserved 1000000 Insufficient battery voltage (battery must be exchanged) - Encoder contaminated or defective - Motor encoder contaminated or defective - Signal connector: Poor contact or penetration of humidity - Scanning head misaligned (distance, parallelism, etc.) - Signal cable defective - Encoder input defective on the control Corrective action: Inform your service agency 2837 FK block was not converted Cause of error: Automatic FK conversion at NC start not possible. FK section may be located at the end of the program. Corrective action: - First run the program in the Programming and Editing mode. - Increase the input value in MP 7229.1 (maximum value: 9999). 2849 Switch on spindle Cause of error: The spindle start key was pressed but not the permissive key while the protective door A/S was open. Corrective action: Press the spindle start key and the permissive key 2853 Synchronization monitoring %.2s Cause of error: The positions of two synchronized axes differ by a value greater than that defined in machine parameter MP855. Corrective action: - Reduce the feed rate and increase the spindle speed. - Remove potential sources of vibration. - If the problem occurs frequently, inform your service agency. 2854 8092 Pos. contr. cyc. time error Cause of error: - MC is outputting erroneous cycle time for CC position controller. - A hardware error has occurred. Corrective action: - Inform your service agency - Check machine parameter 7600.x - Exchange drive control board 2858 No testing rights Cause of error: The detachable-key switch does not permit axis testing. The "untested" status remains in effect. Corrective action: Turn the key switch to the proper position and restart the testing procedure. 2868 TT: Pre-position the axes Cause of error: You tried to start tool measurement although the REF coordinates of one or more rotary axes (or parallel axes) do not agree with the coordinates defined in machine parameters MP6586.x. Corrective action: In the Manual operating mode, position the rotary or parallel axes so that the REF coordinates of the axes agree with the machine parameter values. Then restart the measuring program. 2869 9800 CC%d MC command unknown %u Cause of error: - MC command is not allowed for this hardware - MC command is not allowed at this time - 0 = error in command code > 255 1...255 = incorrect or invalid command code - Internal software error Corrective action: - Inform your service agency. - Check the software version. 2870 8086 Probing already active Cause of error: Internal software error Corrective action: - Inform your service agency - Check the software version 2874 8B50 Axis module %.2s not ready Cause of error: - Safety relay not on (e.g. connectors X71 and X72 of the UV, X73 of the HEIDENHAIN expansion board for Simodrive) - PWM bus cable interrupted - PWM interface on the control defective - Defective axis module - No pulse release for the power module Corrective action: - Inform your service agency - Exchange the power module - Exchange the HEIDENHAIN expansion board for Simodrive - Exchange the PWM bus cable 2876 8BC0 Motor current %.2s too high Cause of error: - Incorrect motor or power module selected. - Volts-per-hertz spindle: Ramp gradient too high - Power module defective - Motor cable defective (short circuit) - Motor defective (short circuit, ground fault) - Humidity has entered the motor Corrective action: - Inform your service agency - Are the correct motor and power module selected? - Volts-per-hertz spindle: Readjust the ramp gradient (OEM) - Check the motor and motor cable for a ground circuit or short circuit - Exchange the power module 2880 C002 MC command invalid Cause of error: Internal software error Corrective action: - Inform your service agency - Check the software verion 2881 C003 System clock MC not = CC%d Cause of error: - Hardware error (crystal generator) - Internal software error Corrective action: - Inform your service agency - Exchange the drive control board or processor board - Check the software version 2883 C001 Undefined error Cause of error: Internal software error Corrective action: - Inform your service agency - Check the software version 2885 C007 DC-link voltage too low Cause of error: - Line power interrupted - Inverter defective Corrective action: - Check the line power supply - Inform your service agency - Check the inverter 2886 C009 Stack overflow Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 2887 C00A PWM triangular signal error Cause of error: - Hardware error: Triangular signal does not oscillate, or it oscillates with incorrect frequency Corrective action: - Inform your service agency - Exchange the drive control board 2888 C00B Too little main memory Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 2890 C00E Controller software timeout Cause of error: - Internal software or hardware error Corrective action: - Inform your service agency - Check the software version - Exchange the drive control board 2891 C00F Error in software timer Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 2893 C012 Pos. control cyc. time err. Cause of error: - MC outputs erroneous cycle time for CC position controller - Hardware error Corrective action: - Inform your service agency - Check machine parameter 7600.0 - Exchange the drive control board 2894 C013 PWM frequency error Cause of error: - The PWM frequency entered in MP2180 is outside the permissible input range - The selected PWM frequencies must not be combined Corrective action: - Inform your service agency - Check MP2180 2895 C110 Unknown motor type %.2s Cause of error: - Error in entry in MP2200.x or in motor table. - Internal software error. Corrective action: - Inform your service agency. - Check MP2200.x and motor table. - Check the software version. 2896 C140 Pole pair no. too large %.2s Cause of error: - Incorrect entry in motor table Corrective action: - Inform your service agency - Check the motor table 2897 C150 Field current error %.2s Cause of error: - Incorrect entry in motor table Corrective action: - Inform your service agency - Check the motor table 2898 C160 Grating per. motor enc. %.2s Cause of error: - Measured grating period does not agree with the entry in the motor table Corrective action: - Inform your service agency - Check the motor table (line count) - Check the motor 2899 C170 Rotor time constant err. %.2s Cause of error: - The rotor time constant calculated from the rotor table is invalid Corrective action: - Inform your service agency - Check the motor table 2900 C180 Rated speed error %.2s Cause of error: - Incorrect entry in motor table Corrective action: - Inform your service agency - Check the motor table 2901 C1D0 Current sensor voltage %.2s Cause of error: - Incorrect entry in power module Corrective action: - Inform your service agency - Check the power module table 2902 C1E0 Imax of power module %.2s Cause of error: - Incorrect entry in power module table Corrective action: - Inform your service agency - Check the power module table 2903 C210 Tmax of motor table %.2s Cause of error: - Incorrect temperature entry in motor table Corrective action: - Inform your service agency - Check the motor table 2905 C240 Rated I of power module %.2s Cause of error: - Incorrect entry in power module table Corrective action: - Inform your service agency - Check the power module table 2906 C250 Rated I of motor %.2s Cause of error: - Incorrect entry in motor table Corrective action: - Inform your service agency - Check the motor table 2907 C260 Imax of motor %.2s error Cause of error: - Incorrect entry in motor table Corrective action: - Inform your service agency - Check the motor table 2908 C270 Nmax of motor %.2s error Cause of error: - Incorrect entry in motor table Corrective action: - Inform your service agency - Check the motor table 2909 C280 Field angle %.2s error Cause of error: - Incorrect entry in MP2340.x or MP2350.x Corrective action: - Inform your service agency - Check entry MP2340.x / MP2350.x 2910 C290 Uz %.2s error Cause of error: - Incorrect entry in MP2190 (dc-link voltage Uz) Corrective action: - Inform your service agency - Check entry in MP2190 2911 C2A0 Encoder input %.2s Cause of error: - Incorrect entry in MP112.x or MP113.x (speed encoder) - Internal software error Corrective action: - Inform your service agency - Check entry in MP112.x / MP113.x - Check the software version 2912 C2B0 PWM output %.2s Cause of error: - Incorrect entry in MP120.x or MP121.x (nominal speed command signal output) - Internal software error Corrective action: - Inform your service agency - Check entry in MP120.x / MP121.x - Check the software version 2913 C2C0 Band-pass parameter %.2s Cause of error: - Incorrect entry in MP2540.x, MP2541, MP2550.x or MP2551 - Internal software error Corrective action: - Inform your service agency - Check entry in MP2540.x, MP2541, MP2550.x and MP2551 - Check the software version 2916 C330 Motor temp. too high %.2s Cause of error: - Motor encoder cable defective - Temperature sensor defective - Signal connector: Poor contact or penetration of humidity - Humidity has entered the motor Corrective action: - Let the motor cool down - Inform your service agency - Check the motor encoder cable - Measure the temperature sensor 2917 C340 Unknown counter component %.2s Cause of error: - Parameterization error on active axis: MP112/113 = 0 - Hardware defective (CC) - Motor encoder defective - Incorrect software version Corrective action: - Check machine parameters (MP112/113) - Check the software version - Operate the motor at another encoder input - Exchange the drive control board - Inform your service agency 2918 C350 Axis module %.2s not ready Cause of error: - Safety relay not on (e.g. connectors X71 and X72 of the UV, X73 of the HEIDENHAIN expansion board for Simodrive) - PWM bus cable interrupted - Interruption in the electrical cabinet - Defective axis module - PWM interface on the control defective - No pulse release for the axis module - Uz too high - 5V power supply too weak - Inverter not ready - Motor control board defective - PWM cable defective - Noise signals Corrective action: - Inform your service agency - Check the control and cabling of the pulse release - Check Uz - If the power supply is not regenerative, is the braking resistor connected? - If the power supply is regenerative, is the energy recovery activated? - Check the cable ground and shield - Exchange the power module - For P controls, exchange the interface card - Exchange the motor control board 2919 C370 Angle error motor encdr. %.2s Cause of error: - Motor encoder defective - Motor encoder cable defective - Signal connector: Poor contact or penetration of humidity - Humidity has entered the motor - Drive control board defective Corrective action: - Inform your service agency - Check motor encoder and leads - Exchange the drive control board 2920 C380 Motor %.2s not controllable Cause of error: - Motor encoder cable defective - Motor defective - I2t monitoring has responded - Signal connector: Poor contact or penetration of humidity - Humidity has entered the motor - Motor brake is on Corrective action: - Check the motor cabling - Inform your service agency - Check the motor and the motor encoder cabling - Check the motor table entry - Check I2t monitoring (MP2302.x) 2921 C390 Error in 3-D touch probe %.2s Cause of error: - Internal software error - Hardware error on drive control board Corrective action: - Check the software version - Exchange the drive control board - Inform your service agency 2922 C3A0 Incorrect ref. position %.2s Cause of error: - Incorrect motor selected (MP2200) - Grounding error on motor encoder cable (disturbance on reference signal line) - Motor encoder defective Corrective action: - Inform your service agency - Check the motor selection (MP2200) - Check the cabling of the motor encoder (grounding) - Exchange the motor 2924 C3C0 Motor current %.2s too high Cause of error: - Incorrect current controller parameters - Incorrect parameters in the motor table - Power module defective - Motor cable defective - Motor defective - Humidity has entered the motor - Motor control board defective Corrective action: - Inform your service agency - Are the correct motor and power module selected? - Check the current control adjustment - Check the motor and motor cable for a short circuit - Exchange power module or drive control board 2925 C3D0 PWM component defective %.2s Cause of error: - Internal hardware error Corrective action: - Inform your service agency - Exchange the drive control board 2926 C3E0 Err. in rated U of motor %.2s Cause of error: - Motor rated voltage outside of permitted input range Corrective action: - Inform your service agency - Check the entry in the motor table 2927 D000 CC%d DP RAM area %d Cause of error: - Internal software error 1...255 = area number Corrective action: - Inform your service agency. - Check the software version. 2928 E001 Status NR1/NR2 not equal Cause of error: - NR2 input incorrectly connected - Internal software error Corrective action: - Inform your service agency - Check the wiring - Check the software version 2930 E003 PLC module 9169 illegal Cause of error: - PLC module 9169 in safety-oriented software (illegal) - Software error Corrective action: - Inform your service agency - Check the PLC program - Check the software version 2933 E008 SRG speed too high Cause of error: - Safe reduced rotational velocity (SRG) was exceeded - No standstill in safe controlled stop (SBH) operating mode Corrective action: Inform your service agency 2934 E009 Incorrect gear range Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 2935 E00A Safe machine param. error Cause of error: - Incorrect CRC checksum found and transferred over SG parameter memory - Communication error MC <-> CC - Wrong CC software - Hardware defect (memory fault) - Software error Corrective action: - Inform your service agency 2938 B800 CC%d safe input %d not equal Cause of error: - Safety-oriented input of CCU >400 ms not equal to safety-oriented input of MCU. - Different level at safety module input: 0 = axis configuration A1/A2 1 = axis configuration B1/B2 2 = -- (unused) 3 = permissive key for machine operating panel 4 = acknowledgment of switch-off 5 = -- (only CC: NC stop) 6 = -- (only CC: spindle stop) 7 = permissive key for handwheel 8 = safe reduced velocity of axes/spindle 9 = -- (unused) 10 = safe reduced velocity of aux. axes 11 = operating mode 3 (key switch 1, position 3) (safe controlled stop of axes/spindle) 12 = -- (unused) 13 = permissive key on tool changer 14 = -- (only CC: machine key active) 15 = -- (only CC: machine on) 16 = -- (only CC: NC+spindle stop) 17 = activate release of tool holder 18 = operating mode 2 (key switch 1, position 2) 19 = operating mode 4 (key switch 2) - Wiring error X65, X66 (,X67) - Safety module defective Corrective action: - Inform your service agency - Check the wiring of X65, X66 (,X67) - Exchange the safety module 2939 E120 CC safe function call error Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 2940 AC00 CC amplitude too high %.2s Cause of error: - The amplitude of the encoder signal is too high or the signal for contamination is active. - Incorrect adjustment between head and encoder, air gap too small (exposed encoders) - Excessive supply voltage Corrective action: - Check the amplitude of the encoder signal - Inform your service agency 2941 E140 Mot. current %.2s not equal 0 Cause of error: - The current measured in the pulse deletion test is too great - One of the cutout channels "-AP1.x", "-SH1AB", "-AP2.x" or "-SH2.WD" is not effective Corrective action: - Check the wiring - Inform your service agency 2945 M91/M92 not permitted Cause of error: - You tried to use M91 or M92 to move to a machine-based position while a tilted working plane and tool radius compensation were active. - You tried to use M91 or M92 to move to a machine-based position while a tilted working plane and M112 were active. - You programmed positioning blocks with M91 or M92 within a program while global program settings were active. - You tried to filter a program that contains NC blocks with M91 or M92. Corrective action: - Use only linear interpolation without tool radius compensation to move to machine-based positions while a tilted working plane is active. - While M112 is active, do not move to machine-based positions while a tilted working plane is active. - Reset global program settings in order to be able to execute positioning blocks with M91 or M92. - Programs to be filtered must not contain any NC blocks with fixed machine coordinates (M91/M92). 2969 Required value missing Cause of error: You attempted to save an NC block although you have not entered all values required for the elements programmed in the block. Corrective action: Enter the NC block with all required data. Refer to the User's Manual if required. 2993 Internet address error Cause of error: When the service support ON/OFF soft key was pressed there was no valid Internet address entered under the code word SERVICE.REQUEST.HOST or SUPPORT.REQUEST.HOST in the OEM.SYS file. Corrective action: Check with the machine manufacturer about the Internet address. 2995 Illegal PLC datum shift Cause of error: During a return to the contour, the PLC commanded an illegal PLC datum shift. Corrective action: If the error recurs: Have the machine manufacturer change the PLC program. 2996 Trav. range shift not permitted Cause of error: During a return to the contour, the PLC commanded an illegal traverse range shift. Corrective action: If the error recurs: Have the machine manufacturer change the PLC program. 3002 Special spindle mode not allowed Cause of error: The code number 561320 is nonfunctional because the servicing mode for the spindle was not enabled by the machine tool manufacturer. Corrective action: - Check MP560 - Inform your service agency 3006 Perform a tool change! Cause of error: You have tried to perform a probing function without an active touch probe. Machine parameter 7411, bit 2 is set so that the calibration data is always taken from the tool table TOOL.T. Corrective action: Call the touch probe with TOOL CALL (ISO: T) and the touch probe axis. Then try the touch probe function again. 3011 8B60 Overcurrent cutoff %.2s Cause of error: - Undervoltage, temperature or short-circuit monitor of an IGBT in the inverter has responded. Corrective action: - Let the inverter cool down - Inform your service agency - Check the current controller - Check the motor connection for a short circuit - Check the motor for a short circuit in the windings - Exchange the power module 3012 M120 LA not permitted Cause of error: You used the M120 function during peripheral milling with active radius compensation. Corrective action: M120 is not permitted with this function. Delete M120 from the program. 3013 Circular interpolation illegal Cause of error: Peripheral milling is permitted only for straight line blocks L (ISO: G00, G01) or LP (SO: G10, G11). Corrective action: Edit the NC program. 3025 Pallet line locked! Cause of error: You attempted to run a locked pallet line. Corrective action: To resume program run, unlock the line or continue with the next line. If necessary, refer to your machine manual. 3026 Radius compensation not possible Cause of error: The TNC cannot execute radius compensation on the programmed contour. Possible cause: You programmed two tangentially connecting straight lines in sequence. Corrective action: Kontur korrigieren. 3055 Enter direction Q351 unequal 0 Cause of error: In a fixed cycle you did not define the cutting direction (climb or up-cut). Corrective action: Define the cutting direction as climb milling (= 1) or up-cut milling (= -1). 3063 3DROT: No description found Cause of error: An incorrect path or file name of a kinematic description is saved in the assignment table for kinematic descriptions. Corrective action: - Correct the path or file name in the assignment table. - Copy the kinematic description to the correct directory. 3065 Reset M114, M128 or CYCL19 Cause of error: You attempted to activate a kinematic description, although one of the functions M114, M128 or the tilted-working-plane cycle is active. Corrective action: Before selecting a new kinematic description, reset all active 3DROT functions. 3081 Thread depth too large Cause of error: The programmed thread depth plus 1/3 of the pitch is greater than the drilling or sinking depth. Corrective action: Program the total hole depth to be at least 1/3 of a thread pitch smaller that the total hole depth. 3187 No PNT file selected Cause of error: You have called a fixed cycle with CYCL CALL PAT without having activated a point table. Corrective action: Use SEL PATTERN to select a point table before CYCL CALL PAT. 3188 PNT: Clearance height too low Cause of error: You have called a fixed cycle with CYCL CALL PAT, and the coordinate you have entered in the tool axis (clearance height) is too small. Corrective action: The clearance height entered in the point table is greater than the clearance height in a cycle. 3189 CYCL CALL PAT not permitted Cause of error: You have used Cycle 12 (ISO: G39) to declare a program containing CLCL CALL PAT to be a cycle. Corrective action: CYCL CALL PAT is not permitted together with Cycle 12 (ISO: G39). 3192 Missing calibration data Cause of error: You have attempted to perform a measurement with Cycle 440 without first performing a calibration. Corrective action: Repeat Cycle 440, but with Q363 = 0 (calibrate). 3193 Tolerance exceeded Cause of error: The limits entered in the tool table TOOL.T in the LTOL or RTOL column were exceeded. Corrective action: Check the limit values for the active calibration tool. 3199 Spindle switching not permitted Cause of error: - During a mid-program startup, the active gear range did not match the gear range at the restore position. - During a mid-program startup, the active spindle did not match the spindle required at the restore position. Corrective action: - Restart the mid-program startup. - Before the mid-program startup, activate the gear range and/or the spindle that is needed at the restore position. - If the problem recurs: Inform your service agency. 3205 Autostart not enabled Cause of error: You have attempted to activate the autostart function although it was not enabled by the machine tool builder. Corrective action: Contact your machine tool builder. 3206 No macro %.20s Cause of error: During a program abort the TNC was not able to run a macro defined by your machine tool builder. Corrective action: Contact your machine tool builder 3214 Table values were changed Cause of error: During a program run, you changed a value in a datum table or point table while in the Programming and Editing operating mode. The TNC was no longer able to include the new value in its geometry look-ahead calculation. Corrective action: Restart the program. 3216 AC20 CC frequency too high %.2s Cause of error: - The maximum input frequency was exceeded at an encoder input. - Noise on motor encoder signal - Vibrations on the machine Corrective action: - Inform your service agency - Check the motor encoder connection (ground connection) - Check the motor encoder - Check the encoder signal input frequency - Remove the vibrations 3218 PLC function not permitted Cause of error: During mid-program startup, the PLC function programmed in the displayed block cannot be properly executed. Corrective action: Inform your service agency. 3220 Tolerance in MP6510 too small Cause of error: The tolerance value entered in MP6510.0 cannot be attained during radius measurement with the TT. Corrective action: - Increase the tolerance value for tooth finding with spindle orientation in MP6510.1. - Reduce the spindle positioning window in MP3420. - Check for burrs on the contact plate and remove them. - If required, exchange the tool touch probe. 3221 Calibration radius too large Cause of error: The tool radius that you entered for the calibration tool is too large. Corrective action: Correct the radius for the calibration tool in the tool table. 3231 PAL/PGM field is missing Cause of error: The mandatory PAL/PGM column is missing in a pallet table. Corrective action: Add the PAL/PGM column to the pallet table (with the EDIT FORMAT soft key). 3232 Language load error %d Cause of error: Setup version does not match the NC software. Corrective action: Use the proper setup version for your NC software. Contact your service agency if required. 3234 Tool preselection is running Cause of error: The pocket change for tool preselection is still in progress. The programmed tool change is not yet possible. Corrective action: Wait until the tool change is completed. The error message is automatically acknowledged by the TNC. If the error message remains after the pocket change, contact the service agency of your machine tool builder. 3235 Negative feed rate Cause of error: You have defined for the feed rate a negative value or negative Q parameter. A negative value resulted from the feed rate calculation by Q parameter. Corrective action: Enter only positive values or positive Q parameters for the feed rate. 3236 Switch-off pos. %.2s unequal ENDAT Cause of error: The axis position last saved does not match the present position of the rotary encoder with EnDat interface. Corrective action: - Inform your service agency - Check MP960 3239 Selected software not loaded Cause of error: The selected software could not be loaded into the flash ROMs. The previous software will be used. Corrective action: - Transfer the desired software to the TNC again. - If the error recurs, the binary files will have to be checked. In this case, inform your service agency. 3240 E00C Error in transfer of MP3210 Cause of error: - MP3210.x incorrect. - Check the software version of MC. Corrective action: - Inform your service agency. - Check MP3210.x. - Check the software version. 3241 E00D Error in transfer of MP3510 Cause of error: - MP3510.x incorrect. - Check the software version of MC. Corrective action: - Inform your service agency. - Check MP3510.x. - Check the software version. 3243 No tool axis programmed Cause of error: - At his point in the program you have not yet defined a tool axis. - M140 requires a tool axis for retraction. Corrective action: Program a TOOL CALL block and specify the tool axis (ISO: plane selection G17 - G20). 3245 M function not permitted Cause of error: The M functions M89 ... M299 and certain M functions locked by the machine tool builder cannot be run in the MANUAL OPERATION or ELECTRONIC HANDWHEEL modes. Only M functions that are output to the PLC can be run. Corrective action: Enter the desired M function in the POSITIONING THE MDI mode and press the NC start key. 3257 D100 CC%d software error %d Cause of error: - Internal software error 0...255 = code for error in software module/routine Corrective action: - Inform your service agency. - Check the software version. 3354 Function not permitted Cause of error: You attempted to program one of the functions M114, M116, M128, M144 or Cycle 19, although you have already activated one of them. These functions are mutually exclusive. Corrective action: Always program only one of the above listed function for the coordinate transformation. Deaktivate the respective function: - M114 with M115 - M116 with M117 - M128 with M129 - M144 with M145 - Reset Cycle 19 3356 Kinematic table defective Cause of error: - Selected line in the assignment table not found. - The table for kinematic description is empty or missing. - A column in the assignment table is missing or has an incorrect entry. Corrective action: - Select the correct line. - Create the table for kinematic description or add the missing entries. - Insert the missing column or correct the incorrect entry. 3357 MP subfile incorrect Cause of error: The machine parameter subfile entered in the assignment table for kinematic description contains incorrect entries. Corrective action: Correct the machine parameter subfile. 3441 M144 not permitted Cause of error: You attempted to execute the function M138, although the function M144 was active. Corrective action: Use M145 to deactivate M144 before using M138. 3532 Incorrect entry in MFUNCT.TAB Cause of error: You have entered an illegal value or number in FUNCT.TAB. Corrective action: Enter only Y, N, 0 or 1 in MFUNCT.TAB. 3927 Probing not permitted Cause of error: The active probe axis was not positioned with M114 parallel to a machine axis before probing. Corrective action: Position the touch probe parallel to an axis in the machine-based coordinate system. 3928 M112 not permitted with M144 Cause of error: You attempted to activate M112 and M144 at the same time, although tilting axes are in motion. Corrective action: M112 is not permitted with this function. Delete M112 from the NC program. 4175 Pallet line with completed part Cause of error: The pallet line under the cursor is marked as a completed part and can therefore no longer be executed. Corrective action: Select a pallet line in which a workpiece blank or an incomplete part is entered. 4176 Fixture change macro missing Cause of error: Fixture changer: A fixture change was started, although no NC program is indicated for changing the fixture. Corrective action: The "Name" field of the fixture line must indicate a separate NC program for changing the fixture. 4177 Invalid geometry context Cause of error: During tool-oriented machining, you attempted to resume machining of a damaged or missing part with a saved context. Corrective action: The part must be completely remachined (set the W-STATE in the pallet table to BLANK) or excluded from machining (set W STATE to ENDED). 4181 8010 Error in LSV2 transfer Cause of error: - Error in data transfer by LSV2 protocol Corrective action: - Press the CE key to acknowledge the error. - Error does not impair the control functions. - Inform your service agency. 4182 8040 Heat sink temp. in UV 1xx Cause of error: - Heat-sink temperature of UV 1xx power supply unit too high - Temperature in the electrical cabinet too high - Contaminated filter pads - Defective climate control unit in the electrical cabinet - Defective fan in the UV - Defective temperature sensor - If the heat-sink temperature continues to increase, the unit will be switched off Corrective action: - Stop the machine and let it cool down - Continue working with lower power (reduce the feed rate) - Clean the filter pads - Check the climate control unit in the electrical cabinet - Inform your service agency 4183 8041 Excessive Iz in UV 1xx Cause of error: - DC-link current of UV 1xx power supply unit too high - Overload of the machine while machining a workpiece Corrective action: - Continue working with lower power (reduce feed rate, replace worn tool, etc.) 4184 8060 Leakage current in UV 1xx Cause of error: - Insulation problem (e.g. defective motor, contamination of the inverter, humidity) - Check the motor connection for a ground fault Corrective action: - Inform your service agency - Check the motor - Check the power cables - Check the inverter 4185 8080 Uz UV 1xx exceeds max. Cause of error: - DC-link voltage of the power supply unit too high - Defective braking resistor - Defective power supply unit (infeed/regenerative feedback module) - Interruption in the primary supply (fuses, wires, etc.) - Energy recovery not possible Corrective action: - Inform your service agency - Check the machine parameter for braking of the spindle - Check the braking resistor - Replace the power supply unit - Check the fuses and wiring of the primary supply 4190 8B20 Error %.2s field orientation Cause of error: - Field orientation impossible for mechanical reasons. - Incorrect relation between electric field and mechanical motor movement. - Error in motor encoder signal. - Error in motor connection. - Mechanical brake not released. Corrective action: - Inform your service agency. - Check the machine parameter (distance for the number of signal periods, number of signal periods). - Check the machine parameter (distance per motor revolution). - For linear motors: check column STR of the motor table. - Check the speed encoder connection. - Check the motor connection. - Release the brakes during orientation. 4191 8B10 Wrong traverse direction %.2s Cause of error: - DIR entry in motor table is incorrect. - Incorrect power connection of the motor. Corrective action: - Inform your service agency. - Check the DIR entry in the motor table. - Check the power connection of the motor. 4194 C2D0 Encoder line count %.2s Cause of error: - Encoder line count was changed Corrective action: - Restart the control 4195 C2E0 Motor pole pair number %.2s Cause of error: - Motor pole pair number was changed Corrective action: - Restart the control 4196 C2F0 DIR in motor table %.2s Cause of error: - DIR in the motor table was changed Corrective action: - Restart the control 4197 Mid-program startup active Cause of error: Mid-program startup is not permitted with the programmed function. Corrective action: Mark the programmed function with "skip blocks" and activate this setting. Then run the mid-program startup again. 4212 8600 No drive-on command for %.2s Cause of error: - Speed controller is waiting for the "drive on" command; the PLC program has sent no "drive on" command. Corrective action: - Check the PLC program. - Inform your service agency. - Check the software version. 4226 8BD0 Excessive servo lag in %.2s Cause of error: The following error of a moving axis is greater than the value given in machine parameter MP1720.x (in lag mode) or MP 1420.x (feedforward mode). - Overloaded driver - Insufficient lubrication - Mechanical stiffness - Machine vibration - Hardware error in the control loop - For analog axes, check the servo Corrective action: - Reduce the contouring feed rate, increase the rotational speed - Check the lubrication - Remove mechanical stiffness - Remove any possible sources of vibration - Analog axes: Check the servo - Inform your service agency if the error occurs frequently 4276 ORIENTATION not permitted Cause of error: - Your machine does not offer spindle orientation - Spindle orientation not possible Corrective action: - Refer to your machine manual! - Check machine parameter 7442 and enter the numerical designation of the M function or -1 for spindle orientation by the NC. Refer to your machine manual! 4491 Mid-program startup not possible Cause of error: The file MGROUPS.SYS is faulty or missing. Corrective action: Contact your service agency. 4492 MC: Machine permissive button depressed Cause of error: The permissive button of the tool changer was pressed. Corrective action: - Check the permissive buttons. - Contact your service agency. 4571 Check the depth sign Cause of error: The cycle can be run only in negative direction (or positive direction in Cycle 204) because in MP7441 bit 2 is set to 1. Corrective action: - Enter the depth with a negative sign (positive in Cycle 204) to run the cycle. - In machine parameter MP7441, set bit 2 to 0 in order to run the cycle in positive direction (negative direction in Cycle 204). 4572 Entry character not allowed Cause of error: You attempted to enter a character that is not allowed in the entry box. Corrective action: Edit the NC program. 4573 Lowercase letter not allowed Cause of error: You attempted to enter a lowercase letter. Corrective action: Edit the NC program. Use only uppercase letters in the entry box. 4574 Letter not allowed Cause of error: You attempted to enter a letter. Corrective action: Edit the NC program. Use only numerals in the entry box. 4575 Numeral not allowed Cause of error: You attempted to enter a numeral. Corrective action: Edit the NC program. Use only letters in the entry box. 4880 Insufficient system memory Cause of error: There are too many NC software versions on the control. Corrective action: Delete any old and unneeded NC software versions. 4881 PLC program not found Cause of error: Missing or incorrect entry in the OEM.SYS file Corrective action: Inform your service agency 4882 M140 not permitted Cause of error: - You tried to execute function M140 although the position to be approached is outside the range of traverse. - You tried to use M140, although a parallel axis (U, V or W) is defined as tool axis. Corrective action: - Edit the NC program - Check the range of traverse - Use only the principal axes (X, Y or Z) as tool axis in conjunction with M140. 4903 Radius oversize not allowed Cause of error: During three-dimensional tool compensation (face milling or peripheral milling), you tried to use a tool with a positiveoversize. On concave contours this can cause gouging. Corrective action: Program M107 in order to use a tool with positive oversize. M107 is canceled with M108. 4905 Processor 1 temperature too high Cause of error: The temperature sensor on processor 1 (processor board) has detected an excessively high temperature. Corrective action: Check for adequate heat transfer in the electrical cabinet. Check the fan on the logic unit. 4906 Processor 2 temperature too high Cause of error: The temperature sensor on processor 2 (processor board RTPC) has detected an excessively high temperature. Corrective action: Check for adequate heat transfer in the electrical cabinet. Check the fan on the logic unit. 4935 Actual position saved %.2s Cause of error: You attempted to - save the actual position with PLC Module 9146 while the position control loop was closed. - close the position control loop, although the actual position was saved with PLC Module 9146. Corrective action: Edit the PLC program. 4957 Contradictory entry Cause of error: The values that you entered are contradictory. Corrective action: Check the input values. 5050 B900 CC%d supply voltage %d Cause of error: - The supply voltage Vcc(x) was out of range. - +4 = undervoltage Vcc(+5 V) The load from external components (e.g. encoders) is too large. - +6 = overvoltage Vcc(+5 V) The power supply unit is defective. - +14 = undervoltage Vcc(+15 V) The power supply unit is defective. - +16 = overvoltage Vcc(+15 V) The power supply unit is defective. - -14 = undervoltage Vcc(-15 V) The power supply unit is defective. - -16 = overvoltage Vcc(-15 V) The power supply unit is defective. Corrective action: - Inform your service agency. - Measure the supply voltage Vcc(x). - Vcc(+5 V) < +4.75 V Check the encoder connections. - Vcc(+5 V) > +5.50 V Exchange the power supply unit. - Vcc(+15 V) < +14.25 V Exchange the power supply unit. - Vcc(+15 V) > +16.50 V Exchange the power supply unit. - Vcc(-15 V) < -14.25 V Exchange the power supply unit. - Vcc(-15 V) > -16.50 V Exchange the power supply unit. 5052 8B70 External drive stop %.2s Cause of error: - Drive switch-on is blocked by one or more external signals. Corrective action: - Inform your service agency. - Check the external enabling signal (EMERGENCY STOP, PFAIL, N0). - Check the PLC program. - Check the external wiring. 5053 8B80 External drive stop %.2s Cause of error: - The drive is switched off by an external signal. Corrective action: - Inform your service agency. - Check the external enabling signal (EMERGENCY STOP, PFAIL, N0). - Check the PLC program. - Check the external wiring. 5061 C008 I-CTRL communication: QUEUE Cause of error: - Communication error between speed and current controller. Corrective action: - Inform your service agency. - Check the software version. 5061 C006 I-CTRL communication: TIME Cause of error: - Communication error between speed and current controller. Corrective action: - Inform your service agency. - Check the software version. 5068 C3F0 EnDat not found %.2s Cause of error: - EnDat communication error - Motor encoder contaminated or defective - Signal cable defective - Encoder input defective on the control - Signal connector: Poor contact or penetration of humidity - Humidity has entered the motor Corrective action: - Inform your service agency - Check the motor table (SYS column) - Exchange the motor control board (or better, the control) - Check the speed encoder cable (defective or too long) - Check the speed encoder - Check the cable ground and shield 5069 C400 Line count incorrect %.2s Cause of error: - The values for the encoder line count from the motor table do not agree with the downloaded values. Corrective action: - Inform your service agency. - Check the machine parameters (distance per motor revolution, distance for the number of signal periods). - Check the motor table (column TYPE, STR). - Check the speed encoder. 5073 LSV2: Line interrupted Cause of error: - DSR signal missing Corrective action: - Check the data transfer line 5074 LSV2: Transmission error Cause of error: - Character error in the telegram Corrective action: - Check the data transfer line 5075 LSV2: Transmission error Cause of error: - Checksum error in the received telegram Corrective action: - Check the data transfer line - If the error recurs, inform your service agency 5076 LSV2: Transmission error Cause of error: - Checksum error in the transmitted telegram Corrective action: - Check the data transfer line - If the error recurs, inform your service agency 5077 LSV2: Timeout error Cause of error: - No reaction from distant terminal (T1) Corrective action: - If the error recurs, inform your service agency - Check the LSV2TIME1 entry in OEM.SYS 5078 LSV2: Transmission error Cause of error: - Distant terminal not ready Corrective action: - Check the communications software of distant terminal 5079 LSV2: Timeout error Cause of error: - Telegram incomplete, ETX missing (T0) Corrective action: - Check the communications software of distant terminal - If the error recurs, inform your service agency - Check the LSV2TIME0 entry in OEM.SYS 5080 LSV2: Timeout error Cause of error: - No reaction from distant terminal (T2) Corrective action: - Check the communications software of distant terminal - If the problem recurs, inform your service agency - Check the LSV2TIME2 entry in OEM.SYS 5081 LSV2: Outgoing transmiss. error Cause of error: - Internal software error Corrective action: - If the problem recurs, inform your service agency - Check the software version 5096 CC%d SH1=1 Cause of error: - Hardware error - Internal software error Corrective action: Inform your service agency 5097 MC -SMC.A.WD=0 Cause of error: Internal software error Corrective action: Inform your service agency 5097 CC%d SH1=0 Cause of error: Internal software error Corrective action: Inform your service agency 5099 MC no memory available Cause of error: Internal software error Corrective action: Inform your service agency 5225 Incorrect software version Cause of error: The software version installed in the control is not the version originally provided by HEIDEHAIN. The control can be used only as a programming station. Corrective action: - Inform your customer service agency - Check the software version 5228 Feed rate = 0 not allowed Cause of error: You programmed a feed rate = 0 Corrective action: Edit the NC program 5236 TNC temperature warning %d°C Cause of error: The temperature sensor in the control (MC) has detected an excessively high temperature inside the control housing. If the temperature continues to increase, the control hardware may be damaged. - Contaminated filter pads - Defective climate control unit in the electrical cabinet - Defective fan in the control housing - Defective temperature sensor Corrective action: - Check the heat transfer in the electrical cabinet - Check the fan in the control - Clean the filter pads - Repair the climate control unit in the electrical cabinet - Replace the fan - Exchange the control - Inform your service agency 5242 PLC program not compiled Cause of error: - The PLC program was not compiled after switch-on, was translated with errors, or it has been edited since it was last compiled. You attempted to activate the In Code Tracer or the monitoring list, although the PLC program was not compiled after switch-on or was edited since it was last compiled. - You can find information on causes of errors in the PLC program in the PLC diagnosis. Corrective action: Compile the PLC program. 5251 8610 I2T value is too high %.2s Cause of error: - Motor is being loaded too heavily (current, temperature) - Axis moves to a mechanical stop - Mechanical stiffness - The load of the drive is too high for the duration Corrective action: - Reduce the load or the duration - Inform your service agency - Check the motor table, power stage table and machine parameters - Check whether the motor and power module are designed for the load 5252 8620 Load is too high %.2s Cause of error: - Drive has maximum current and cannot increase acceleration. - Excessive load (torque, power) on the drive. Corrective action: - Reduce the load on the drive. - Inform your service agency. - Check the motor table, power module table and machine parameters. - Check whether the motor and power module are designed for the load. 5253 8440 Field orient. successful %.2s Cause of error: - Field orientation successfully completed. Corrective action: - Acknowledge the message with CE. 5254 8800 Signal LT-RDY inactive %.2s Cause of error: - Undesirable inverter switch-off during control of a vertical axis (caused by vertical axis). Corrective action: - Inform your service agency. - Check the PLC program. - Check the wiring of the inverter. 5254 8810 Signal LT-RDY inactive %.2s Cause of error: - Undesirable inverter switch-off during control of a vertical axis (caused by vertical axis). Corrective action: - Inform your service agency. - Check the PLC program. - Check the wiring of the inverter. 5255 8840 Axis not available %.2s Cause of error: - Starting command for unavailable axis. Corrective action: - Inform your service agency. - Check the software version. 5256 8820 Field angle unknown %.2s Cause of error: - The field angle of the motor on the encoder reference point has not yet been ascertained. Corrective action: - Inform your service agency - Check the entry in MP2254.x. - If required, find field angle in the 'current controller adjustment' mode (press the 'FIELD ORIENT.' soft key) Caution: The motor must be freely rotatable (no clamping, no hanging axis, no mechanical constraints). - Check the 'type of encoder' entry in the motor table, or check MP2206.x 5257 8830 EnDat: no field angle %.2s Cause of error: - The field angle of a motor with unaligned EnDat encoder has not yet been ascertained. - The transferred EnDat serial number does match the one saved. Corrective action: - Inform your service agency - If required, find field angle in the 'current controller adjustment' mode (press the 'FIELD ORIENT.' soft key) - Check the 'type of encoder' entry in the motor table, or check MP2206.x 5258 8850 Drive still active %.2s Cause of error: - Position measurement (Z1 track) was started although the drive is still active. Corrective action: - Inform your service agency. - Check the software version. 5260 C000 No data exchange with MC Cause of error: - Communication to the MC was interrupted. - Internal software error. Corrective action: - Inform your service agency. - Check the software version. 5261 C00C LSV2, incorrect number of data Cause of error: - The number of LSV2 data to be read is incorrect - Internal software error Corrective action: - Inform your service agency - Check the software version 5262 C010 Bus error in speed controller Cause of error: - Access violation on controller periphery. Corrective action: - Inform your service agency. - Exchange the controller board. 5263 C014 Interpolator, PWM invalid Cause of error: - Invalid relation between interpolator clock pulse and PWM frequency. Corrective action: - Inform your service agency. - Change the ratio of interpolator clock pulse to PWM frequency. - For possible ratios see Technical Manual. 5264 C015 Interpolator, PWM changed Cause of error: - Interpolator clock pulse or PWM frequency was changed. Corrective action: - Restart the control. 5265 C410 Rotor position %.2s undefined Cause of error: - Signal cable defective - Motor encoder contaminated or defective - Encoder input defective on the control - Signal connector: Poor contact or penetration of humidity- Humidity has entered the motor - Motor control board defective Corrective action: - Inform your service agency - Exchange the motor - Check the speed encoder cable - Exchange the motor control board (or better, the control) 5267 C430 Error of position input %.2s Cause of error: - Position encoder input does not exist. - Position encoder input is not correctly connected. - Position encoder input is defective. Corrective action: - Inform your service agency. - Install the position encoder input. - Check the connection of the position encoder input. - Exchange the position encoder input. 5268 C440 PWM frequency %.2s incorrect Cause of error: - PWM frequency within a controller group is incorrect. Corrective action: - Inform your service agency. - Check the machine parameter (PWM frequency). - PWM frequency > 5000 Hz only with suited hardware and only with PWM output X51, X52, X57 or X58. - PWM frequency <= 5000 Hz must be identical within the controller groups. - PWM frequency > 3200 Hz. 5269 C450 Wrong encoder %.2s Cause of error: - Incorrect entry in motor table column SYS. - Speed encoder cable defective. - Speed encoder defective. - Motor control board defective. Corrective action: - Inform your service agency. - Check the motor table (column SYS). - Check the motor encoder cable. - Exchange the motor. - Exchange the motor control board. 5270 C460 Motor speed too high %.2s Cause of error: - Motor cannot be servocontrolled. Corrective action: - Inform your service agency. - Check the software version. 5274 BA00 CC%d operating temperature %d Cause of error: - Temperature inside the LE was out of permissible range. (-128... 0...+127 = measured temperature value [°C]) - Temperature sensor on board is defective. - The electrical-cabinet ventilation is insufficient (fan defective). - The ambient temperature is too high or too low. Corrective action: - Check the ventilation. - Inform your service agency. 5286 Error: Profibus configuration Cause of error: Error during evaluation of the Profibus configuration. Corrective action: Inform your service agency. 5287 Profibus: Hardware error Cause of error: Error during access to the Profibus hardware. Corrective action: - Inform your service agency - For more diagnostic information, refer to the diagnosis menu 5288 Profibus: Error initialization Cause of error: Error during initialization of the Profibus hardware. Corrective action: - Inform your service agency - For more diagnostic information, refer to the diagnosis menu 5312 Nonvolatile PLC data deleted Cause of error: Code number 531210 was entered. Corrective action: 5338 Soft-key project not translated Cause of error: - The soft-key project was not yet translated after switch-on, or it was edited after translation. - For more information on the cause of error, refer to the PLC main menu. Corrective action: Translate the soft-key project and PLC program. 5366 Line insertion not allowed Cause of error: You attempted to insert a line at the current cursor position. Corrective action: You can insert a line only at the end of the file. Or, if the file is a tool table, you can permit tool indexing with machine parameter 7262. 5367 T %u in line %u already assigned Cause of error: You attempted to define a tool that is already defined in the program. Corrective action: Use another tool number for the tool definition or delete the number already assigned. 5368 LBL %u in line %u already assigned Cause of error: You attempted to define a LBL that is already defined in the program. Corrective action: Use another LBL number or delete the number already assigned. 5369 No axes selected Cause of error: In the MOD settings of the machining modes, no axes were selected for L-block generation. Corrective action: In the MOD settings, enter the axes whose positions are to be put into an L block when the "actual-position-capture key" is pressed. 5434 Function not available Cause of error: You attempted to perform a function that is not included in the current NC software. Corrective action: - Edit the NC program. 5479 Magazine rules not translated Cause of error: - The magazine rules have not been translated since switch-on, or they were edited since they were last translated. - For more detailed information on the cause of the error, refer to the PLC main menu. Corrective action: Translate the magazine rules and PLC program. 5484 Axis angle not equal tilt angle Cause of error: - Datum setting with tilted working plane inactive: The position of the tilted axis is not equal to 0°. - Datum setting with tilted working plane active: The position of the tilted axes does not agree with the active angular values. Note the basic rotation, if necessary. Corrective action: - Move the tilted axes into the default position. - Move the tilting axes to the correct position or adapt the angular values of the tilted axes' position. 5566 No reference system change! Cause of error: You attempted to change the coordinate data in the present block from Cartesian to polar or vice versa. Corrective action: Move the cursor to the block initation element and press the P key to change to polar or Cartesian coordinate input. 5567 MC wrong quantity FS-CC Cause of error: Internal software error Corrective action: - Inform your service agency - Exchange the software 5568 Too many characters Cause of error: You exceeded the maximum permissible number of characters for the active input box. Corrective action: Enter fewer characters. 5569 Value out of input range Cause of error: You attempted to enter a numerical value that lies outside the permissible range. Corrective action: Comply with the permissible input range. 5570 Too many decimal places Cause of error: You attempted to enter a value that exceeds the permissible number of decimal places. Corrective action: Comply with the permissible input range. 5571 Algebraic sign not allowed Cause of error: You attempted to enter an algebraic sign with the -/+ key. Corrective action: Stay away from the -/+ key. 5572 Only integers permitted Cause of error: You attempted to enter a number with decimal places. Corrective action: Stay away from the decimal point key. 5573 Q not allowed: enter a number Cause of error: You attempted to use a Q parameter in the active input box. Corrective action: Enter a numerical value. 5574 Incremental input not allowed Cause of error: You attempted to enter an incremental value by pressing the I key. Corrective action: Enter an absolute value. 5575 Too many M functions Cause of error: Too many M functions for one NC block. Corrective action: Use no more than two M functions per NC block. 5576 Too many axes programmed Cause of error: - An NC block has more than the allowed number of simultaneously movable axes. - You tried to use an NC program to make a reverse program in which more than 5 axes are programmed. Corrective action: - Standard version: Program no more than 5 axes per NC block. - Export version: Program no more than 4 axes per NC block. - The source program must not include more than a total of 5 different axes. 5577 Axis double programmed Cause of error: You programmed the same axis more than once within one NC block. Corrective action: Program only different axes within one block. 5578 Element double / not allowed Cause of error: - You used the same syntax element more than once within one NC block.- The current sequence of syntax elements in an NC block do not comply with requirements. Corrective action: - Do not program syntax elements more than once within one NC block.- Put the syntax elements into the required sequence. 5579 Incomplete data input Cause of error: Not all required data have been entered in an NC block. Corrective action: Add the missing information. 5580 ISO: Block number N missing Cause of error: An NC block in an ISO program begins without a block number N. Corrective action: Insert the block number. 5581 Required element missing Cause of error: Not all required data have been entered in an NC block. Corrective action: Add the missing information. 5582 Syntax incorrect Cause of error: An NC block contains a syntax element that requires other syntax elements. Corrective action: Correct the NC block. 5583 No measured value saved %.2s Cause of error: No measured value was saved in the counter chip during probing. Corrective action: - Inform your service agency. - Check the hardware. 5617 Keyword unknown Cause of error: In an NC block, you attempted to enter a word that the TNC cannot interpret. Corrective action: Enter only valid words. 5618 Syntax element not editable Cause of error: You attempted to edit a syntax element in an NC block. Corrective action: Enter a new NC block with a different syntax element. 5619 PGM header not editable Cause of error: In a program, you attempted to edit one of the blocks BEGIN PGM (ISO: %... G71), or END PGM (ISO: N99999999%...). Corrective action: The program beginning and program end must not be edited. To change the program name, use the RENAME function in the file management. 5627 Set MP1356.%d to %.4f Cause of error: Incorrect distance between speed encoder and position encoder in MP1356.x during reference capture via the EnDat interface of the speed encoder (MP1355=1). The displayed value is the difference. Corrective action: - Inform your service agency. - Enter the correct value in MP1356.x. 5628 Too many axes programmed Cause of error: In an NC block, you programmed more axes than have been enabled through the SIK (System Identification Key). Corrective action: Contact your machine tool builder or HEIDENHAIN to enable more axes. 5631 MC command %3d not acknowledged Cause of error: Command was not acknowledged by the Main Computing Unit (MC) within 400 ms. Corrective action: Inform your service agency. 5632 MC and CC mismatch Cause of error: Main Computer and Controller Unit mismatch. Corrective action: - Insert suitable Main Computer or suitable Controller Unit. 5635 Channel %d cannot be displayed Cause of error: More than four channels per controller board selected. Corrective action: Deselect channel 5 or 6. 5641 MC safety doors are open Cause of error: Safety doors are open. Corrective action: Close the safety doors. 5651 Tool axis is missing Cause of error: You programmed a positioning block that is to offset a tool length. However, no tool axis has been defined. Corrective action: Define a tool axis in a TOOL CALL block (ISO: T block) located before the positioning block that is causing the error. 5655 Axis %.2s started w/o test by MC Cause of error: The axis was not yet tested. Corrective action: Test the axis. 5671 Check the position encoder %.2s Cause of error: Disagreement of position values before power-off and after power-on. Corrective action: Inform your service agency. 5672 Use preset table! Cause of error: You attempted to activate a ref-based datum through Cycle 7. REF-based datum tables are no longer available as of NC software number 340 422-01. Corrective action: Save the desired preset value with respect to the machine-based coordinate system (REF values) in the preset table and activate them in the program using Cycle 247. 5673 Q303 in meas. cycle undefined! Cause of error: In one of the measuring cycles 410 to 418, you did not define the parameter Q303 (measured value transfer)(current value = -1). For reasons of security, however, selection of the measured value transfer is required to write the results of measurement in a table (datum table or preset table). Corrective action: Change parameter Q303 (measured value transfer) in the measuring cycle that is causing the error: - Q303=0: Write the measured values with respect to the active workpiece coordinate system into the active datum table (activate in the program with Cycle 7!). - Q303=1: Write the measured values with respect to the active machine-based coordinate system (REF values) into the preset table (activate in the program with Cycle 247!). - Q303=-1: Measured value transfer is undefined. This value is automatically generated by the TNC when you download a program that was written on a TNC 4xx or with an old software level of the iTNC 530, or if during the cycle definition you skipped the prompt for the measured value transfer with the END key. 5693 Tool axis not allowed Cause of error: - You called probing cycle 419 with an illegal tool axis. - You called the PATTERN DEF function in connection with an illegal tool axis. Corrective action: - Only call probing cycle 419 with the tool axis X, Y or Z. - Use the PATTERN DEF function only with the tool axis Z (TOOL CALL Z). 5699 Calculated values incorrect Cause of error: In probing cycle 418, the TNC calculated too large a value. You may have defined in an incorrect sequence for the four holes to be probed. Corrective action: Check the probing sequence. Refer to the User's Manual for Touch Probe Cycles. 5700 Contradictory measuring points Cause of error: - In one of the probing cycles 400, 403 or 420, you defined a contradictory combination of measuring points and measuring axes. - The selection of measuring points in Cycle 430 results in division by 0. Corrective action: - For measuring axis = reference axis (Q272=1), the parameters Q264 and Q266 are defined at different values. - For measuring axis = minor axis (Q272=2), the parameters Q263 and Q265 are defined at different values. - For measuring axis = probe axis (Q272=3), the parameters Q263 and Q265 or Q264 and Q266 are defined at different values. - Select the measuring points so that they always have different coordinates in all axes. 5709 Circle data error Cause of error: Unsuccessful calculation of a circle with function FN23 or FN24. Corrective action: For FN23, check the coordinates of the three points on the circle. For FN24 check the coordinates of the four points on the circle. 5712 Password not found Cause of error: In the network settings, the code word password= is undefined. Corrective action: Define the password as follows: - Enter the code number NET123 - Press the DEFINE MOUNT soft key - Select the OPTIONS column - Enter the password by using the code word password= 5713 No password supplied Cause of error: In the network settings, the code word password= is defined, but it has no associated text. Corrective action: Define the password as follows: - Enter the code number NET123 - Press the DEFINE MOUNT soft key - Select the OPTIONS column - Enter the password by using the code word password= 5714 Password too long Cause of error: The password defined in the network settings is too long. Corrective action: A maximum of 80 characters is permissible. 5715 Password already encrypted Cause of error: You tried to encode a password that has already been encoded. Corrective action: Be sure not to press the ENCRYPTED PASSWORD soft key more than once. 5757 Preset setting: Axis locked! Cause of error: An attempt was made to use the Preset table to activate a datum for an axis that has been locked with machine parameter 7294. Corrective action: - Release the locked axis with machine parameter 7294. - In the Preset table: Enter a dash (-) in order to not set a datum for this axis. 5759 Incorrect clearance height! Cause of error: In Cycle 20 (ISO: G120), you entered a clearance height (Q7) that is lower than the coordinate of the workpiece surface (Q5). Corrective action: Enter a clearance height (Q7) that is higher than the coordinate of the workpiece surface (Q5). 5969 Really delete NC block? DEL! Cause of error: Warning before deleting an NC block. Corrective action: For complete deletion of the NC block, press DEL. To abort the delete sequence, press any other key. 5970 Axis letter not permitted Cause of error: An attempt was made to program an axis that is not allowed for the currently active function. Corrective action: Only program permitted axes. 5971 Cannot cancel Block Skip Cause of error: You attempted to cancel the Block Skip funktion with the Backspace key. Corrective action: Function is only permitted if the NC block begins with / . 5972 String incomplete Cause of error: You attempted to enter an NC block in which a syntax element was not concluded with the required apostrophe. Corrective action: Ensure that apostrophes are entered in the correct locations. Refer to the User's Manual if required. 6018 Double referencing is active Cause of error: During activated double referencing, a probe cycle was started although the reference mark of the position encoder was not yet traversed. Corrective action: - Traverse the reference mark. - Deactivate the double referencing in MP1355. 6027 Wrong axis programmed Cause of error: You programmed an illegal axis in probing cycle 3. Corrective action: Cycle 3 only permits one of the principal axes X, Y or Z. Edit the NC program. 6049 PET table: Too many lines Cause of error: There are too many error messages defined in the PET table. Corrective action: Only a limited number of lines in a PET table can be evaluated. All subsequent lines are ignored. 6052 Contradictory plunge type! Cause of error: The plunging strategy defined in Cycles 251 to 254 contradicts the defined plunging angle of the active tool. Corrective action: Change parameter Q366 in one of the Cycles 251 to 254 or the plunging angle ANGLE of the tool in the tool table. Permissible combinations of parameter Q366 and the plunging ANGLE are: For perpendicular plunging: Q366 = 0 and ANGLE = 90 For helical plunging: Q366 = 1 and ANGLE > 0 For inactive tool table, define Q366 with 0 (only perpendicular plunging allowed). 6055 This fixed cycle not allowed Cause of error: You attempted to run a fixed cycle in connection with Cycle 220 or 221, although they cannot be combined with these cycles. Corrective action: The following fixed cycles cannot be combined with Cycles 220 and 221: - Cycles of the groups SLI and SLII - Cycles 210 and 211 - Cycles 230 and 231 - Cycle 254 6066 Rotary axis tolerance illegal Cause of error: In Cycle 32, a tolerance for rotary axes was programmed although the HSC filter is not active. Corrective action: - Inform your service agency. - Activate the HSC filter (MP1094). 6069 MC PWM output is not present Cause of error: Internal software error Corrective action: Inform your service agency 6072 Cannot go past edge of screen Cause of error: You moved the display position of the current block to the edge of the screen. Corrective action: Select the display position of the current block so that it lies within the screen limits. 6079 M128 not allowed Cause of error: You programmed M128 although a rotary axis is defined as a noncontrolled axis. Corrective action: Edit the NC program. Use M128 only if all rotary axes used in the kinematic description are also defined as controlled axes. 6080 M144 not allowed Cause of error: You programmed M144 although a rotary axis is defined as a noncontrolled axis. Corrective action: Edit the NC program. Use M144 only if all rotary axes used in the kinematic description are also defined as controlled axes. 6081 MC SOM 4 not possible Cause of error: 1. Key switch is not on SOM 1. Corrective action: 1. Turn the key switch to SOM 1. 6082 MC operating mode not possible Cause of error: Wiring error at the SG inputs BA2.x, BA3.x and BA4.x. Corrective action: - Inform your service agency. - Check the wiring. 6086 Error while saving monitor list Cause of error: - Target path or target file *.WLT in OEM.SYS (DEBUGPATH=) is incorrect. - Error during conversion of *.WLB to *.WLT format. - Cannot open *.WLT file (system error). Corrective action: Check the DEBUGPATH= entry in OEM.SYS. 6087 Error while opening monitor list Cause of error: - Source path or source file *.WLT in OEM.SYS (DEBUGPATH=) is incorrect. - Error in the conversion of *.WLT to *.WLB format. - Cannot open *.WLB file (system error). Corrective action: Check the DEBUGPATH= entry in OEM.SYS. 6088 Error while opening TEMP.WLT Cause of error: Cannot open TEMP.WLT (system error). Corrective action: 6089 Last monitor list is missing Cause of error: - Source path or source file *.WLT in OEM.SYS (DEBUGPATH=) is incorrect. Corrective action: Check the DEBUGPATH= entry in OEM.SYS. 6090 Selection list not found Cause of error: - Source path or source file of the PLC program is incorrect (MAINPGM= in OEM.SYS) - Source path to the debug information is incorrect(DEBUGPATH= in OEM.SYS) - *.WLC file without symbolic operands Corrective action: - Check the DEBUGPATH= entry in the OEM.SYS file - Use PLC program with symbolic operands or insert #pragma nsc - Recompile the PLC program 6091 Selection list is empty Cause of error: No symbolic operands are being used in the PLC program. Corrective action: Use symbolic operands in the PLC program (#pragma nsc). 6091 No symbolic programming Cause of error: No symbolic operands are being used in the PLC program. Corrective action: Use symbolic operands in the PLC program (#pragma nsc). 6093 No safe axes/spindle Cause of error: No axes or spindles in safe mode. Corrective action: Check MP 500 and MP 501. 6094 Incorrect code number Cause of error: Code number missing or incorrect. Corrective action: Enter the correct code number. 6099 Value invalid Cause of error: - Invalid operand type (ADDR column) - Invalid operand address - Attempt to change a constant - Out of value range - Invalid characters in value Corrective action: - Check the operands in the ADDR column - Check value input 6100 Operand invalid Cause of error: - Invalid operand type (M,B,W...) - Invalid address area - Alignment (invalid word or double-word address) Corrective action: - Check the operand symbol - Check the address range for the operand type 6101 A042 CC%d SOM 4 not enabled Cause of error: The SOM 4 safe operating mode is selected by key switch but has not been released in MP560.0. Corrective action: - Inform your service agency. - Use MP560.0 to release the operating mode. 6101 MC SOM 4 not released Cause of error: The SOM 4 safe operating mode is selected by key switch but has not been released in MP560.0. Corrective action: - Inform your service agency. - Use MP560.0 to release the operating mode. 6102 Column must not be changed Cause of error: This column is filled automatically and must not be overwritten. Corrective action: 6103 Preset number does not exist Cause of error: - You tried to use a preset number that does not exist in the table TNC:\PRESET.PR. - TNC:\PRESET.PR does not exist. Corrective action: - Use only numbers that are in the table TNC:\PRESET.PR, or add the desired number to the table. - Create the table PRESET.PR in the TNC:\ directory. 6105 MC SOM 2 only one axis allowed Cause of error: Two or more axes are to be moved simultaneously in the SOM 2 operating mode. Corrective action: Only one axis may be moved at a time in SOM 2. 6106 8130 Motor brake defective %.2s Cause of error: - Motor brake defective Corrective action: - Inform your service agency - Check the motor brake control - Exchange the motor 6108 8640 I2T value of motor is too high %.2s Cause of error: - Motor is being loaded too heavily (current, temperature) - Axis moves to a mechanical stop - Mechanical stiffness - The load of the motor is too high over the duration Corrective action: - Reduce the load or the duration - Check the motor table and machine parameters - Check whether the motor is designed for the load - Inform your service agency 6109 8650 I2T value of power module is too high %.2s Cause of error: - Power module is being loaded too heavily (current, temperature) - Axis moves to a mechanical stop - Mechanical stiffness - The load of the power module is too high over the duration Corrective action: - Reduce the load or the duration - Check the power module and machine parameters - Check whether the power module is designed for the load - Inform your service agency 6110 8AF0 Encoder %.2s defective Cause of error: - Scale or scale tape contaminated or defective - Scanning head contaminated or defective - Signal cable defective - Encoder input defective on the control - Penetration of humidity - The position encoder is contaminated - Motor encoder cable defective - Motor control board defective Corrective action: - Inform your service agency - Exchange the position encoder - Check the encoder cable - Exchange the motor control board (or better, the control) 6118 MC SOM 4 Press the permissive key Cause of error: In the SOM 4 mode of operation, the permissive key was not pressed within the time defined in MP529. Corrective action: Press the permissive key. 6182 Profibus: Configuration error Cause of error: The profibus configuration file is either not registered in the OEM.SYS file (keyword PROFIBUSCFG=) or it could not be found. Corrective action: Inform your service agency. 6183 Profibus: PCI hardware error Cause of error: Cannot access the Profibus master board. Corrective action: Inform your service agency. 6184 Profibus: file/memory error Cause of error: In the Profibus functions there is either a data access error or an error in the memory management. Corrective action: Inform your service agency. 6187 Excessive subprogramming Cause of error: In a Contour Pocket cycle or a Contour Train cycle you called more than 6 programs (PGM CALL, ISO: %..). A program call can also be: - Cycle 12 (PGM CALL, ISO: G39) - Calling an OEM cycle Corrective action: Edit the part program. 6188 Excessive subprogramming Cause of error: You programmed more than 6 program calls (PGM CALL, ISO: %..). A program call can also be: - Cycle 12 PGM CALL (ISO: G39) - Calling an OEM cycle Corrective action: Edit the part program. 6189 5-V power supply too high Cause of error: The 5-V power supply of the control is too high. Corrective action: - Inform your service agency - Check the power supply 6190 5-V power supply too low Cause of error: The 5-V power supply of the control is too low. Corrective action: - Inform your service agency - Check the power supply - Check the power consumption of the consumer units (encoders) 6193 Spline starting point incorrect Cause of error: The starting point of the spline is too far away from the end point of the previous contour element. Corrective action: Edit the NC program. 6195 C470 No nominal speed values %s Cause of error: - Internal software error - Position controller cycle time too short Corrective action: - Inform your service agency - Check the software version - Check machine parameter MP7600.0 6212 Actual pos. capture not possible Cause of error: You attempted to load the actual position into the program while the tilted working plane function was active. Corrective action: The actual position can be loaded only if the tilted working plane function is not active. 6236 The PLC program has been stopped Cause of error: The PLC program was stopped because of a system error in the PLC. Corrective action: Inform your machine tool builder. 6264 Program-run graphics impossible! Cause of error: The TNC is being so heavily utilized to machine the current workpiece that there is no more capacity available for the program-run graphics. Corrective action: No corrective action possible. 6291 Reference the spindle! Cause of error: You tried to you use touch probe cycle 3 without first referencing the spindle. Corrective action: Move the spindle over the reference point, for example by switching the spindle on in the Manual operating mode with M03. 6294 Safe MP changed by PLC Cause of error: A safety-oriented machine parameter was changed by the PLC. Such a change is not allowed. Corrective action: -Edit the PLC program. -Inform your service agency. 6297 C4A0 Inverter %s is not active Cause of error: - Charging contactor and main contactor on the supply unit is not on (e.g. connector X70 on UV) - Safety relay not on (e.g. connectors X71 and X72 of the UV, X73 of the HEIDENHAIN expansion board for Simodrive) - PWM bus cable interrupted - Interruption in the electrical cabinet (unit bus, PWM ribbon cable) - Defective inverter, (supply unit and/or power modules, compact inverter) - Inverter switched off (PLC, SH1) - Inverter defective - Motor defective - Humidity has entered the motor - Incorrect motor selected in motor table - Motor power cables mismatched - Motor connected incorrectly Corrective action: - Inform your service agency - Check the inverter and wiring - Check the motor and wiring 6298 C4C0 No motor current %s Cause of error: - Motor connected incorrectly or not at all (contactor) - Inverter defective - Motor defective - Incorrect motor selected in motor table - Motor power cables mismatched - DC-link voltage missing Corrective action: - Check the connection of the DC link - Check the motor and wiring - Check the inverter - Inform your service agency 6299 C4D0 Error in torque constant %s Cause of error: - If the value for the torque constant is 0 or >9999, it can have the following causes: 1) Motor.mot: No-load voltage and/or rated rpm have an invalid value (or 0) 2) Motor.sn: The entry for the torque constant is 0 or >9999 Corrective action: - Check the motor table 6307 T%s: Remaining tool life too short Cause of error: The remaining tool life (TIME2 column in the tool table) of the tool indicated in the error text has been exceeded. Corrective action: - Use a new tool. - Correct the current tool life (CUR.TIME column in the tool table). A complete list of the tools whose tool life has expired is contained in the TOOLLIST.ERR file stored in the TNC:\ directory. 6308 Tool %s not defined Cause of error: You called a tool that is not contained in the tool magazine. Corrective action: Check the pocket table and add the tool if required. A complete list of the tools that are not contained in the tool magazine can be found in the the TOOLLIST.ERR file stored in the TNC:\ directory. 6309 Data trans.: illegal characters Cause of error: You attempted to upload a file from the TNC containing special characters that cannot be transferred with the selected interface mode. Corrective action: Set machine parameter 5020.0 (EXT1) or 5020.1 (EXT2) to 8 data bits and use MOD, RS232 Setup to select the operating mode EXT1 or EXT2. 6312 MP subfile missing Cause of error: The given machine parameter subfile does not exist. Corrective action: Create a machine parameter subfile. 6408 MP subfile incorrect Cause of error: The given machine parameter subfile contains incorrect entries. Corrective action: Correct the machine parameter subfile. 6409 PLC strobe not allowed (%s) Cause of error: The PLC activated a strobe output in an M, S, or T2 function, although this function is configured for uninterrupted traverse on the NC. Corrective action: - Shut down the control and restart it. - Inform your machine tool builder. 6410 PLC strobe illegal in cycle %d Cause of error: The PLC activated a strobe output within one of the cycles 1, 2, 17 or 18 or during tool measurement. No PLC strobe outputs are permitted within these cycles. Corrective action: - Shut down the control and restart it. - Inform your machine tool builder. 6411 Limit switching not allowed Cause of error: The PLC attempted to change the limit switch during program run. This can be triggered, for example, by a time overlap between the NC start or the acknowledgment of an M/S/T strobe by the PLC and a switch of the traverse range. Corrective action: - Shut down the control and restart it. - Inform your machine tool builder. 6412 Preset saving not possible Cause of error: An attempt was made to change a preset value during program run. This can be triggered, for example, by a time overlap between the NC start or the acknowledgment of an M/S/T strobe by the PLC and a switch of the traverse range. Corrective action: - Shut down the control and restart it. - Inform your machine tool builder. 6413 Kinematic change not possible Cause of error: An attempt was made to select another kinematic configuration during program run. This can be triggered, for example, by a time overlap between the NC start or the acknowledgment of an M/S/T strobe by the PLC and a kinematic selection by the PLC. Corrective action: - Shut down the control and restart it. - Inform your machine tool builder. 6414 block scan inconsistent %s Cause of error: During restoration of the machine status after a block scan (mid-program startup), the conditions on the machine regarding spindle speed (S), traverse range (R) or preset (P) were not the same as calculated in the block scan. Corrective action: - Shut down the control and restart it. - Inform your machine tool builder. 7222 Line is write-protected Cause of error: - You tried to edit or delete a write-protected line in the preset table. - You tried to write a value in the active line of the preset table. Corrective action: - Your machine tool builder activated the write protection. It could be that a fixed datum is defined in this line. If necessary, contact your machine tool builder. - Overwriting the active preset is not allowed. Use another preset number. 7784 Error while writing to table Cause of error: When a table was being written to, one of the following errors occurred: - Target line or column does not exist - The search text for finding the target was not found - No kinematic table is active Corrective action: - Check the line and column number - Check wheter the search text is entered in the table - Activate the kinematic table. If necessary, contact your machine tool builder 7787 8150 Field orient. successful %.2s Cause of error: - Field orientation successful Corrective action: - Press CE to acknowledge the message 7797 8BE0 Encoder defective %.2s Cause of error: - Incorrect nominal increment between two reference marks. - Scale or scale tape contaminated or defective - Scanning head contaminated or defective - Signal cable defective - Encoder input defective on the control - Penetration of humidity Corrective action: - Inform your service agency - Check the entry in the motor table and MP2206.x - Check the entry in MP334.x - Check whether the reference signal is disturbed 7798 CC%d error %d %d %d Cause of error: CC reports an error code for which there is no error message yet. Corrective action: - Inform your service agency. - Introduce an error text. 7798 FF01 System error %d Cause of error: CC reports an error code for which there is no error message yet. Corrective action: - Inform your service agency. - Introduce an error text. 7798 CC error %d %d %d Cause of error: CC reports an error code for which there is no error message yet. Corrective action: - Inform your service agency. - Introduce an error text. 7799 MC brake test not completed Cause of error: The brake test was started, but no end was received within 10 seconds from the CC. Corrective action: - Internal software error - Inform your service agency 7800 +24 V MC short on brake line Cause of error: There is a short circuit with 24 V on the brake line A of the MC. Corrective action: - Check brake channel A - Inform your service agency 7801 0 V MC short on brake line %.2s Cause of error: There is a short circuit with 0 V on the brake line A of the MC. Corrective action: - Check brake channel A - Inform your service agency 7803 Set the datum by soft key! Cause of error: After a probing process you tried to set the datum with the ENT key. Corrective action: Datum setting is possible only through the SET DATUM, ENTER IN DATUM TABLE or ENTRY IN PRESET TABLE soft keys. 7815 Machine not initialized Cause of error: - After the machine traversed the reference points, you tried to select a program run mode although the machine was not yet completely initialized. - You canceled the initialization process. Corrective action: - Close all open protective doors. - Unlock all emergency stop buttons. Then press the INIT MACHINE soft key (2nd soft-key row). 7907 8BA0 Incorrect reference signal or line count %.2s Cause of error: - Incorrect entry for the line count under STR in the motor table - Faulty reference signal - Noise signals - Motor encoder cable defective (break or short circuit) - Scale or scale tape contaminated or defective - Scanning head contaminated or defective - Signal cable defective - Encoder input defective on the control - Penetration of humidity Corrective action: - Inform your service agency - Check the entry in the motor table - Check the signals of the speed encoder (PWM 8) - Check the encoder cable for breaks or short circuits under mechanical load (folding, stretching, etc.) - Check the shield and its connection in the encoder cable - Exchange the encoder cable - Exchange the motor 7922 Supply voltage missing at X44 Cause of error: No supply voltage is applied at connector X44 of the control. - PLC fuses defective - 24V power supply unit in the electrical cabinet defective - Lines interrupted Corrective action: - Measure 24V- at connector X44 - Measure 24V- at the power supply unit of the electrical cabinet - Replace the PLC fuses - Check the wiring - Inform your service agency 7923 MC tool mag AutoStart impossible Cause of error: Automatic start of machine tool axis with open safety doors T. Corrective action: - Edit the PLC program. - Inform your service agency. 7933 C4E0 Field angle determination %s is not allowed in this mod e Cause of error: - The selected process for determining the field angle is invalid or impossible with this encoder. Corrective action: - Inform your service agency. - Check the entry in MP2250.x (only CC 424), MP2252.x (only CC 424) and MP2254.x and/or the entry in the SYS column of the motor table (see Technical Manual). 7934 C018 Master-slave torque: Axis assignment incorrect Cause of error: - The axis in master-slave torque control are permissible only at X15/X17 or X16/X18. Corrective action: - Inform your service agency. - Change the axis assignment. 7935 Binary file on external drive Cause of error: You tried to save or open a binary coded file (NC program, table) on an external drive (network drive). Corrective action: Copy the file to the TNC drive and then open it, or save a new file there. 7936 Target directory is source dir. Cause of error: You named the same directory as source and target for copying. Corrective action: Select another target directory. 7937 Target file is source file Cause of error: You named the same file as source and target for copying. Corrective action: Name another directory or file as target. 7938 MP2257.%d incorrect (ID=$%08X)! Cause of error: - The control ID entered in MP2257.x does not match this control Corrective action: - Inform your service agency - Determine the field angle again 7947 A040 CC%d operating mode not possible Cause of error: The status of the operating mode switches and the protective doors is not allowed. Corrective action: - Inform your service agency - Check the setting of the operating mode switches - Check the status of the switch for the safety doors - Check the wiring 7948 A041 CC%d SOM 4 not possible Cause of error: - Keylock switch 1 not in automatic mode (BA1) – Keylock switch 1 defective - Wiring error Corrective action: - Set keylock switch 1 to automatic mode (BA1) - Inform your service agency 7949 A043 CC%d SOM 2 only one axis allowed Cause of error: The simultaneous movement of more than one axes is not allowed in operating mode BA2 with open safety doors. Corrective action: Wait until all axes are at standstill, and then start only one axis. 7950 A800 CC limit switch %.2s+ Cause of error: Permissible positive range of traverse exceeded. Corrective action: - Inform your service agency - Check the parameter setting MP650 7951 A810 CC limit switch %.2s- Cause of error: Permissible negative traverse range exceeded. Corrective action: - Customer service agency - Check the setting of parameter MP670 7952 A820 CC speed greater than SRG %.2s Cause of error: The maximum permissible velocity in the SRG operating mode was exceeded. Corrective action: - Reduce the feed rate and shaft speed before opening the safety doors - Check the operating mode (setting of key-operated switch) - Inform your service agency - Check the parameter values: MP540.x/MP541: Operating mode BA3/BA4 MP552.x/MP551: Special operation MP590.x/MP591: Operating mode BA2 7953 A830 CC SRG rot. speed = 0 %.2s Cause of error: - The maximum permissible velocity is 0 (as per parameter) - An illegal operating mode was selected by keylock switch - There is a circuit error, or a disturbance at input I19 of the operator safety module - Internal software error Corrective action: - Check the operating mode (position of keylock switch) - Check the wiring of the operator safety module inputs. - Check the parameter value: MP540.x/MP541: Operating mode BA3/BA4 MP552.x/MP551: Special operating mode MP590.x/MP591: Operating mode BA2 MP 3210.x: Motor revolutions at rated speed MP 3510.x: Rated speed for gear ranges - Inform your service agency 7954 A840 CC SBH rot. speed too high %.2s Cause of error: - The maximal permissible velocity of the standstill monitoring was exceeded. Corrective action: - Inform your service agency - Check the drive 7955 A850 CC SBH rot. speed = 0 %.2s Cause of error: - Standstill monitoring was set to 0 - Parameter MP1054.x = 0 - Internal software error Corrective action: - Inform your service agency - Check MP1054.x (traverse per motor revolution) 7956 E006 CC%d input (NE2) not equal to 0 Cause of error: Error in dynamic test of the 2nd emergency-stop loop. In the dynamic test, O V is expected at input NE2 after no later than 1.5 min. If a voltage of 24 V is present here, this error message appears. Corrective action: - Inform your service agency - Check the wiring - Check the emergency-stop button - Exchange the hardware 7957 E007 CC%d S input not equal 0 Cause of error: Error in dynamic test of the 2nd emergency-stop loop. In the dynamic test, O V is expected at all door contacts and key-operated-switch inputs after no later than 1.5 min. If a voltage of 24 V is present here, this error message appears. Corrective action: - Inform your service agency - Check the wiring - Check the door contacts, key-operated switches - Exchange the hardware 7964 TCPM: Contradictory vector! Cause of error: The given tool vectors of two successive points permit no interpolation. Corrective action: Define the interpolation points at a closer distance. 7969 Application %s cannot be started Cause of error: Due to insufficient system resources (e.g. memory-consuming high-speed cutting) a part of the system software cannot be loaded. Corrective action: Call the desired function again later. 7971 Process cannot be run Cause of error: One of the processes required for editing files (e.g. background copying) could not be started. There may be too many of these processes already active. Corrective action: - Wait until background copying processes are completed. - Restart your control. - If the problem persists, contact your HEIDENHAIN agency. 7972 Target device does not exist Cause of error: The drive specified in the path is invalid. Corrective action: Enter the correct drive label. 7973 File cannot be renamed Cause of error: You tried to rename a file so that the new file name would be identical to the old file name. Corrective action: Enter the new file name so that it differs from the old file name. 7974 File type cannot be changed Cause of error: You tried to convert a binary-type file into another binary-type file. Type conversions are only possible between ASCII-type files, or from binary to ASCII (or vice versa). Corrective action: Copy and rename the binary-type file or convert it into an ASCII file. 7975 No space left on drive Cause of error: - No more free space is available on the selected drive. - Too many files are saved in the PLC root directory. Corrective action: - TNC drive: Delete any unnecessary files. - Network drive: Use another network drive. - PLC drive: Delete any unnecessary files. 7977 File system I/O error Cause of error: Error during access to a file system device. Corrective action: - For TNC drives, switch the control off and on to test the drives. Contact HEIDENHAIN if the problem recurs. - For network drives, check the network connection and the computer providing the directory. - To download a table, ensure correct table contents (for redundant lines, for example). 7978 File access canceled Cause of error: File access was canceled. - You pressed the "END" soft key while a file operation was being executed. - File access was timed out (e.g. connecting network drives, setting up the directory tree). Corrective action: - Allow sufficient time for the file operation to be executed before you cancel it with the "END" key. - Run the file operation in the background. - Timeout on network drive: Check whether the server is switched on and whether it reacts to access attempts. 7979 Too many files open Cause of error: Too many files were opened at the same time (e.g. by background copying). Corrective action: - Wait until background jobs are completed. - If the problem persists, contact your HEIDENHAIN agency. 7980 Line/block too long Cause of error: The TNC found a data block or a line with a length of more than 512 characters in the selected file. The TNC is unable to read or process such files. Corrective action: - Copy the ASCII files to a network drive and shorten the lines using an editor that has no line length limit. - Binary-coded TNC files must be copied from an external device to the TNC after the file contents have been checked and corrected if required. 7981 File does not exist Cause of error: - The given file does not exist. - The given file has been deleted since last used. - smarT.NC: You selected an .HU program that uses a point table that does not exist on the TNC hard disk. - You entered an incorrect path under >MOD >Print (print test). Corrective action: - Use an existing file for the selected file operation. - Check the .HU program for missing point tables and restore or read-in the missing files. - Correct the path entry. 8001 No real-time application active Cause of error: You attempted to use FN17/FN18 to exchange data between the NC program and an OEM real-time application, although the real-time application is not active. Corrective action: - If required, start the real-time application. - If the problem persists, contact your HEIDENHAIN agency. 8002 Error in real-time application Cause of error: You attempted to use FN17/FN18 to exchange data between the NC program and an OEM real-time application, which resulted in an error in the real-time application. Corrective action: - Check the data. - If the problem persists, contact your machine tool builder. 8004 8B30 Motor temp. %.2s too high Cause of error: - Measured motor temperature is too high - No temperature sensor - Motor encoder cable is defective (wire broken) - Entry in motor table is incorrect - Incorrect or defective temperature sensor was installed - Signal connector: Poor contact Corrective action: - Let the motor cool down - Inform your service agency - Check the motor encoder cable - Check the entry in the motor table - Measure the temperature sensor 8005 Context change only on initiat.! Cause of error: You tried to make a major change to the format of an NC block. Corrective action: Changing the NC block format is possible only if you place the cursor on the block initiator. 8024 8860 Input frequency of speed encoder %.2s Cause of error: - Noise on speed encoder signals - Signal connector: Poor contact or penetration of humidity - Humidity has entered the motor Corrective action: - Inform your service agency - Check the encoder signals - Check the shielding 8025 8870 Input frequency of position encoder %.2s Cause of error: - Noise on position encoder signals - Penetration of humidity Corrective action: - Inform your service agency - Check the encoder signals - Check the shielding 8026 8880 No enabling while field angle %s is being found Cause of error: - Enabling is canceled while the field angle is being determined (e.g. PLC program, emergency stop, X150/X151, monitoring function). Corrective action: - Inform your service agency - Check the PLC program (most frequent cause) 8032 LSV-2: Too many connections Cause of error: You have opened too many simultaneously active LSV-2 connections over the Ethernet interface. Corrective action: Exit any connections that you do not need. 8043 Compilation not allowed Cause of error: You tried to compile the PLC program while running a TNC program. Corrective action: Compile the PLC program after the TNC program run is finished. 8044 PLC binary file selected Cause of error: The externally compiled PLC binary file was activated, not the associated source file. Corrective action: Save all PLC source files on the TNC and select the main file, since otherwise HEIDENHAIN cannot provide PLC service. 8049 Dependent file write-protected Cause of error: You have write-protected a dependent file (.DEP). Corrective action: Dependent files are written to automatically by the TNC and must therefore not be write-protected. Use the soft key to cancel the write protection. 8071 Cannot switch window! Cause of error: - You tried to switch to the section window by soft key although the section file (*.SEC.DEP) is a read-only file. - An internal error has occurred when you tried to switch to the section window by soft key. Corrective action: - Remove the write-protection from the section file(*.SEC.DEP). - Reduce the path name to a permissible total length. - Switch the window again later, e.g. after you have selected another program. 8072 Read-only section file! Cause of error: You write-protected the section file (*.SEC.DEP) although this is not permitted. Corrective action: Remove the write-protection from the section file (*.SEC.DEP), since otherwise the TNC will be unable to update the section file. This also applies if the program sections are currently not being displayed on the screen. 8090 Reciprocating not possible! Cause of error: In a pocket cycle (rectangular pocket, circular pocket, SL cycle), you defined the plunge type to be either helical or reciprocating. This is not possible due to space. Corrective action: - Select another type of plunge (vertical plunge) - Use a smaller tool 8110 NC program aborted Cause of error: A running NC program was: - aborted by a power failure - canceled by shutting down the software (e.g. Windows crashed) - terminated by a program crash Corrective action: In the Full Sequence mode, select the "RESTORE POS. AT N" function. With the "ACCEPT BREAKOFF POINT" soft key you can run a block scan up to the point of interruption and then resume machining starting from this point. 8114 0x01 Function not recognized Cause of error: Corrective action: 8115 0x02 Function already started Cause of error: Corrective action: 8116 0x03 Controller is not active Cause of error: Corrective action: 8117 0x04 Controller is active Cause of error: Corrective action: 8118 0x05 Pulse is too large Cause of error: Corrective action: 8119 0x06 Unknown parameter Cause of error: Corrective action: 8120 0x07 Error reading DAC values Cause of error: Corrective action: 8121 0x08 Serial EEPROM: No acknowledgment Cause of error: Corrective action: 8122 0x09 Serial EEPROM: SDA hanging on 0 or 1 Cause of error: Corrective action: 8123 0x0A Data missing Cause of error: Corrective action: 8124 0x0C Function locked Cause of error: Corrective action: 8125 0x0D Wrong operating mode of TNC Cause of error: Corrective action: 8126 0x10 Undefined error (see error buffer) Cause of error: Corrective action: 8127 Unknown LSV2 error: %x Cause of error: Corrective action: 8128 DSP command string too long Cause of error: Corrective action: 8129 No data received Cause of error: Corrective action: 8130 Faulty data received Cause of error: Corrective action: 8131 No measurement data available Cause of error: Corrective action: 8132 Undetermined cause of error Cause of error: Corrective action: 8133 Mach. param. for drive controller not available Cause of error: Corrective action: 8134 Unsupported motor type Cause of error: Corrective action: 8135 No HEIDENHAIN power module Cause of error: Corrective action: 8136 Incorrect controller unit Cause of error: Corrective action: 8140 Message not defined Cause of error: Corrective action: 8141 Message unexpected Cause of error: Corrective action: 8142 Error message from drive contrlr Cause of error: Corrective action: 8213 Entry value incorrect Cause of error: The entered value is invalid or lies outside the permissible limit values. Corrective action: Enter another value. 8220 8A00 No inverter enabling %.2s Cause of error: - Power-on of the drive not possible due to missing enabling of the inverter via –SH1 - Charging contactor and main contactor on the supply unit is not on (e.g. connector X70 on UV) - Safety relay not on (e.g. connectors X71 and X72 of the UV, X73 of the HEIDENHAIN expansion board for Simodrive) - PWM bus cable interrupted - Interruption in the electrical cabinet (unit bus, PWM ribbon cable) - Defective inverter, (supply unit and/or power modules, compact inverter) - Defective PWM interface on the control Corrective action: - Inform your service agency - Check the wiring 8221 8A10 AC fail %.2s Cause of error: - Power-on of the drive not possible, because an AC-fail signal (power supply) is active. - At least one phase is missing at the primary connection of the supply module Corrective action: - Inform your service agency - Check the wiring of the power supply - Test the power supply 8222 8A20 Powerfail %.2s Cause of error: - Power-on of the drive not possible, because a powerfail signal (power supply) is active Corrective action: - Inform your service agency - Check the wiring of the power supply - Test the power supply - DC-link voltage 8223 8A30 Drive enabling (I32) %.2s Cause of error: - Power-on of the drive not possible due to missing drive enabling via I32 Corrective action: - Inform your service agency - Check the wiring of the emergency-stop loop - Check the wiring for the drive enabling conditions (e.g. door contact, permissive button) - Measure 24 V- at connector X42/pin 33 8224 8A40 Enabling of axis group %.2s Cause of error: The drive cannot be switched on because there is no drive enabling for axis groups (X150/X151). Corrective action: - Inform your service agency - Check the connector to X150/X151 for proper engagement - Check the wiring of X150/X151 - Check MP2040.x 8225 8A50 Inverter not ready %.2s Cause of error: - Power-on of the drive not possible, because an inverter is not ready (RDY signal). - On interface PCBs for Siemens inverters, the second axis is not enabled - No switch signals to the inverter contacts or relays - Compact inverter, inverter supply unit or power module is defective - Interruption at inverter bus cable (supply bus, unit bus, PWM bus) - Defective PWM interface on the control Corrective action: - Remove interruption in the electrical cabinet - Replace the defective compact inverter, supply unit or power module - Replace the defective cable - Inform your service agency 8226 8A60 Field angle incorrect %.2s Cause of error: The drive cannot be switched on because of missing field angle information. Corrective action: - Inform your service agency - Check the entries of the motor table (measuring device) - If necessary, ascertain the field angle 8227 8A70 Drive change active %.2s Cause of error: The drive cannot be switched on because of a head exchange or a wye/delta switchover. Corrective action: - Inform your service agency - Check the PLC program 8228 8A80 Error ack. missing %.2s Cause of error: The drive cannot be switched on because of a missing error acknowledgment. Corrective action: - Press the emergency stop and switch on again - Switch on the control voltage - Inform your service agency - Check the wiring of the emergency stop 8229 F000 CC%d S-function call error %x Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 8230 8A90 Safety module %.2s Cause of error: - Not a safety-oriented control: - The drive cannot be switched on because the safety module is locked - Switch-off of the drive through removal of the external drive enabling at the input of the safety module - Safety module is defective (exchange) - Safety-oriented control: - Drive cannot be switched on because of the operating status of the machine - Drive was switched off because of a change to an illegal operating status of the machine Corrective action: - Inform your service agency - Safety module is connected only to CC: - Switch the external drive enabling over the corresponding input at the safety module (apply 24 V) - Safety modules are connected at MC and CC: - All drives: - Check the function of the protective door contact - Cancel the emergency stop - Only spindle drive: - Check the tool holder (closing) - Check the permissive key - Check the position of the detachable-key switch - Exchange the safety module(s) 8231 FUNCTION TCPM is not possible Cause of error: You tried to use the FUNCTION TCPM function with the AXIS SPAT option, although - you have not programmed all three spatial angles A, B and C, or - one rotary axis is already at a position other than 0. Corrective action: - Enter all three spatial angles - Set the position display values of the rotary axes to 0 8284 Entry for elec. ID label missing: %s Cause of error: The name of the motor (or power module) with the electronic ID label was not found in the motor table (or power module table). Corrective action: - Enter the motor or power module in the corresponding table. - Ask for a new motor table or power module table from HEIDENHAIN. 8286 AC30 CC ampl. too high %.2s (position) Cause of error: - The amplitude of the position encoder signal is too high - Fault in the encoder signal - Short circuit in the encoder cable - Signal amplitude of encoder is too high Corrective action: - Inform your service agency - Check the encoder connection (ground connection) - Check the encoder 8287 AC40 Position encoder %.2s defective Cause of error: - Encoder contaminated - Encoder defective - Penetration of humidity - Scanning head misaligned (distance, parallelism, etc.) - Encoder cabling defective - Encoder input defective on the control Corrective action: - Inform your service agency - Check the encoder connection - Check the encoder 8288 AC50 CC freq. too high %.2s (position) Cause of error: - The maximum input frequency was exceeded at a position encoder input. - Noise on the encoder signal - Vibrations on the machine Corrective action: - Inform your service agency - Check the encoder connection (ground connection) - Check the encoder - Check the input frequency of the encoder signal. - Remove the vibrations 8290 Working space limit exceeded Cause of error: The calculated path of the tool results in a violation of the defined working envelope of the machine, e.g. by the tilting or swiveling element. Corrective action: - Check the programmed coordinates and, if necessary, edit the program. - Check the datum and reset it if needed. 8291 8BB0 Motor temp. too low %.2s Cause of error: - Measured motor temperature too low - Temperature sensor wired incorrectly (short circuit) - Temperature sensor defective - Signal connector: Poor contact or penetration of humidity - Humidity has entered the motor - Incorrect temperature sensor (KTY84 required) - Hardware error on encoder input PCB Corrective action: - Inform your service agency - Check the wiring - Check temperature sensor - Deselect monitoring of excessively low temperature with MP2220 bit 5 - Exchange encoder input PCB 8292 PL 510 supply voltage missing Cause of error: Power supply of the PLB 510 basic module missing. Corrective action: - Inform your service agency - Check the wiring of the PLB 510 basic module 8293 Short circuit at PL 510 output Cause of error: A short circuit has occurred at a digital output of a PLC 16-8 input/output module. Corrective action: - Inform your service agency - Check the wiring of the PLD 16-8 input/output module (for the outputs involved see the red LED at X4 pin 1) 8354 C500 MP2520 %s too large Cause of error: - Differential factor is too large (max. value 0.5 [As^2/rev]) Corrective action: - Inform your service agency - Set MP2520.x smaller than 0.5 8355 C4F0 Command not allowed Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 8401 PLC module %d unknown Cause of error: An unknown PLC module was programmed. Corrective action: Edit the PLC program. 8402 C510 Drive release %.2s not allowed Cause of error: - During readout of the electronic ID label the power module must not be in the "ready" status (-SH1 is inactive). Corrective action: - Inform your service agency - Check the software version 8494 CC%d timeout version comparison Cause of error: The CC does not send a version number (safe stop 0) within 2 s. Corrective action: Inform your service agency. 8495 CC%d timeout SMP check sum Cause of error: The CC does not find an SMP checksum (safe stop 0) within 2 s. - Internal software error Corrective action: Inform your service agency. 8591 PLANE fct.: TURN not allowed! Cause of error: You tried to run the TURN positioning behavior with the PLANE function during active M128 or active FUNCTION TCPM. Corrective action: When M128 or FUNCTION TCPM is active, in the PLANE function you can only use the positioning behaviors MOVE or STAY. 8643 CYCL CALL POS block incomplete Cause of error: You programmed a CYCL CALL POS block without all of the principal axis coordinates X, Y and Z. Corrective action: In a CYCL CALL POS block, always program all three principal axis coordinates X, Y and Z, at which the cycle is to be run. 8644 Increm. programming not allowed Cause of error: You programmed an incremental CYCL CALL POS block without first having programmed a CYCL CALL POS block with absolute coordinates. Corrective action: Program a CYCL CALL POS block with absolute coordinates X, Y and Z before the incremental CYCL CALL POS block. 8658 Set datum in all axes Cause of error: After a change to the kinematics (e.g. head exchange), you did not set a new datum in all three main axes X, Y and Z, and then tried to start a new program. Corrective action: You can only start an NC program after a change to the kinematics if you - did not set a new datum - have set a new datum in all three main axes X, Y and Z 8757 MC 422B fan defective Cause of error: The fan in the MC 422B is defective. Corrective action: - Shut down the control and switch off the machine - Inform your service agency 8758 This EnDat OEM version is not supported. Cause of error: Corrective action: 8772 8AA0 Illegal reference run %.2s Cause of error: - A reference value was requested during an active touch probe cycle - Internal software error Corrective action: - Inform your service agency. - Check the software version. 8773 8AB0 Illegal probing %.2s Cause of error: - A touch probe cycle was started during an active reference run - Internal software error Corrective action: - Inform your service agency. - Check the software version. 8776 8310 No current in brake test %.2s Cause of error: - Motor is not properly connected - Inverter is incorrectly connected - Inverter is defective - Motor is defective Corrective action: - Inform your service agency - Check the wiring of the motor and inverter - Check the inverter - Check the motor 8777 8300 Motor brake defective %.2s Cause of error: - Motor brake is defective Corrective action: - Before switch-off, move axis to a safe position - Inform your service agency - Check the motor brake control - Exchange the motor 8892 Coupling function not possible Cause of error: The coupling function via Module 9226 cannot be run because the formula cannot be translated. Corrective action: - Inform your service agency - Check the formula in the Module 9226 call 8910 9900 CC%d CC command unknown %d Cause of error: - CC command is not allowed for this hardware - Internal software error Corrective action: - Inform your service agency - Check the software version 9776 C420 Uncontrollability %s caused by incorrect parameters Cause of error: - Information: Previous error text 'Ctrlr parameters incorrect' was replaced - Feedforward-control parameters are set incorrectly (acceleration, friction) - Excessive acceleration - Controller parameters are set incorrectly (Ki, Kp, Kd) - Filters set incorrectly (band rejection, low pass) - Inverter is defective (IGBT) - Incorrect motor selected in motor table Corrective action: - Inform your service agency - Check the adjustment of the axes - Check the inverter 9777 C660 Timeout in pos. cntrlr %.2s Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 9777 C520 Timeout in pos. cntrlr %.2s Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 9778 C530 Timeout in speed cntrlr. %.2s Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 9779 C540 Timeout in current cntrlr %.2s Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 9785 Direction cannot be distinguished because no movement could be detected. Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 9921 E00F Brake test not performed Cause of error: - MC runs no test of the motor brake(s) although it is necessary according to parameter settings. - MC does not run the test of the motor brake(s) within 2 seconds. Corrective action: - Inform your service agency 9922 A860 Traverse in SRG too large %s Cause of error: - The maximum permissible traverse in the SRG operating mode was exceeded because: - During probing with oriented spindle stop, the spindle axis was moved by more than 2 revolutions. Corrective action: - Check the probing sequence - Close the protective doors - Inform your service agency 10248 NC function not allowed Cause of error: The block scan evaluated an NC function that cannot be used with mid-program startup (e.g. M142, M143). Corrective action: - If possible, remove the NC function from the program and then restart the block scan. - If this is a control program for calling various part programs, start the desired part program individually in the block scan. 10521 Starting time has passed Cause of error: For the autostart function, you entered a starting time that lies in the past. Corrective action: Enter a starting time that lies in the future. 10590 E004 SH1 status test to active Cause of error: - The measured status of the '-SH1' signal is 'high' level - The '-SH1' signal does not change to the 'active' ('low' level) status, although the MC is no longer triggering the corresponding watchdog. Corrective action: - Internal software error - Hardware defective - Inform your service agency 10591 E005 SH1 status test to inactive Cause of error: - The measured status of the '-SH1' signal is 'low' level - The '-SH1' signal does not change to the 'inactive' ('high' level) status, although the MC is triggering the corresponding watchdog. Corrective action: - Internal software error - Hardware defective - Inform your service agency 10592 E010 SH2 status test to active Cause of error: - The measured status of the '-SH2' signal is 'high' level - The '-SH2' signal does not change to the 'active' ('low' level) status, although the CC is no longer triggering the corresponding watchdog. Corrective action: - Internal software error - Hardware defective - Inform your service agency 10593 E011 SH2 status test to inactive Cause of error: - The measured status of the '-SH2' signal is 'low' level - The '-SH2' signal does not change to the 'inactive' ('high' level) status, although the CC is triggering the corresponding watchdog. Corrective action: - Internal software error - Hardware defective - Inform your service agency 10594 E150 RDY.x stat. stays active %s Cause of error: - The measured status of the 'RDY.x' signal is active - The 'RDY.x' signal does not change to the 'inactive' ('low' level) status, although the MC is blocking the power module through a corresponding enabling signal. Corrective action: - Internal software error - Hardware defective - Inform your service agency 10595 E160 RDY.x status is inactive %s Cause of error: - The measured status of the 'RDY.x' signal is inactive - The 'RDY.x' signal does not change to the 'active' ('high' level) status, although the MC is blocking the power module through a corresponding enabling signal. Corrective action: - Internal software error - Hardware defective - Inform your service agency 10664 Tool usage file locked Cause of error: The TNC cannot generate the tool usage file now because it is being read by another application. Corrective action: Generate the tool usage file at a later time. 10665 Programming graphics impossible Cause of error: Programming graphics generation had to be terminated due to an internal error. Corrective action: Select the NC program again and restart generation of a new programming graphic (RESET+START soft key) 10672 SPAWN/SUBMIT is blocking a context switch Cause of error: The PLC in-code tracer cannot be started because one of the SPAWN/SUBMIT jobs in the system blocked all context switching for more than 3 seconds. Corrective action: Every program loop in a SPAWN/SUBMIT job must contain an opportunity to switch contexts (cooperative multitasking). You can do this by calling one of the PLC modules 9260, 9262, 9263, 9212, 9216, 9217, 9108 or 9109. You can find the faulty SPAWN/SUBMIT job on the process monitor because it stays the "RUN+" state for a long time. 10673 C560 Param. filter 1 invalid %.2s Cause of error: - Incorrect entry in MP2542.x, MP2552.x, MP2562.x or MP2572.x - This is a software error Corrective action: - Inform your service agency - Check entries in MP2542.x, MP2552.x, MP2562.x and MP2572.x - Check the software version 10675 C570 Param. filter 2 invalid %.2s Cause of error: - Incorrect entry in MP2543.x, MP2553.x, MP2563.x or MP2573.x - This is an internal software error Corrective action: - Inform your service agency - Check entries in MP2543.x, MP2553.x, MP2563.x and MP2573.x - Check the software version 10677 C580 Param. filter 3 invalid %.2s Cause of error: - Incorrect entry in MP2544.x, MP2554.x, MP2564.x or MP2574.x - This is an internal software error Corrective action: - Inform your service agency - Check entries in MP2544.x, MP2554.x, MP2564.x and MP2574.x - Check the software version 10679 C590 Param. filter 4 invalid %.2s Cause of error: - Incorrect entry in MP2545.x, MP2555.x, MP2565.x or MP2575.x - This is an internal software error Corrective action: - Inform your service agency - Check entries in MP2545.x, MP2555.x, MP2565.x and MP2575.x - Check the software version 10681 C5A0 Param. filter 5 invalid %.2s Cause of error: - Incorrect entry in MP2546.x, MP2556.x, MP2566.x or MP2576.x - This is an internal software error Corrective action: - Inform your service agency - Check entries in MP2546.x, MP2556.x, MP2566.x and MP2576.x - Check the software version 10683 E170 Pos. error too large %.2s Cause of error: - Parameter value in MP640.x is too small - Defect in the mounting of the position encoder - Incorrect thermal, linear or nonlinear compensation - Excessive backlash Corrective action: - Check the parameter value in MP640.x (maximum position deviation between MC and CC during operation) - Check the parameter value in MP720.x (linear axis error compensation for analog axes) - Check the parameter value in MP710.x (backlash compensation) - Check the mounting of the position encoder - Inform your service agency 10685 E014 Err. during -N0 signal test Cause of error: - Change in the level of the CC1 switch-off signal: -N0 is not recognized by the CC0. - Internal software error - Hardware error Corrective action: - Check the software version - Inform your service agency 10710 PROFIBUS inputs were not updated. Cause of error: Reaction time of Profibus was exceeded. The PLC program executed a PLC cycle with old PROFIBUS input data after this warning occurred. Corrective action: Inform your service agency if the error recurs. 10711 PROFIBUS inputs were not updated. Cause of error: Reaction time of Profibus was exceeded. The PLC program executed two PLC cycles with old PROFIBUS input data in succession after this warning occurred. Corrective action: Inform your service agency. 10929 E00B Cutout channels test error Cause of error: - Illegal code received for conducting the test. Corrective action: - Inform your service agency - Internal software error 10930 E00E Illegal pulse deletion test Cause of error: - Command for pulse deletion test was received, although the previous test is not yet finished. Corrective action: - Inform your service agency - Internal software error 10931 C017 PWM frequency too high Cause of error: - For a single-speed control loop, in MP2180.x the double PWM basic frequency has been set, and in MP2182.x the half of the current-controller cycle time. Corrective action: - Inform your service agency - Check MP2180.x and MP2182.x - Use a double-speed control loop instead of single-speed 10942 Incomplete display Cause of error: Corrective action: 10949 Stepover is too small Cause of error: The lateral infeed, which is calculated from the active tool radius and the path overlap factor, is too small. Corrective action: Enlarge the tool radius or the path overlap factor. 10950 Overlap factor too large Cause of error: The path overlap factor defined in a fixed cycle is too large. Corrective action: Program a path overlap factor between 0.1 and 1.414. 11044 Cylinder radius 0 not permitted! Cause of error: You entered 0 for the cylinder radius Q16 for the cylinder surface machining cycle. Corrective action: Enter a cylinder radius other than 0. 11045 Queue overflow: %s Cause of error: More than 44 entries via Marker M4753 in queue Q_PLCLOGBOOK. Corrective action: - Edit the PLC program - Inform your service agency 11114 System error Cause of error: An as yet unimplemented function of a server was called. Corrective action: Inform your service agency 11115 System error Cause of error: A server cannot find the sender of a message. Corrective action: Inform your service agency 11116 System error Cause of error: A server cannot reach the sender of a message. Corrective action: Inform your service agency 11117 System error Cause of error: A software error has occurred. Corrective action: Inform your service agency 11232 Cannot switch modes of operation Cause of error: You started the pattern generator or the contour programming while in a machining form and from there tried to switch to another operating mode. Corrective action: Close the pattern generator or contour programming and then close the form input mode (saving or discarding the data) before you switch to another operating mode. 11275 File type missing or incorrect Cause of error: You tried to create a new file without first defining the appropriate file type. Corrective action: Enter the correct file type. 11390 C016 "Double speed" not possible Cause of error: - Control loop on X51 or X52 is defined as 'double speed', although the control loop on X53 or X54 is active - Control loop on X55 or X56 is defined as 'double speed', although the control loop on X57 or X58 is active (only CC 4xx with 8 control loops) Corrective action: - Inform your service agency - Define the control loop on X51 or X52 as 'single speed', or deactivate the PWM output X53 or X54 - Define the control loop on X55 or X56 as 'single speed', or deactivate the PWM output X57 or X58 (only CC 4xx with 8 control loops) 11391 Key is locked Cause of error: You pressed a key that is locked at present by the NC software. Corrective action: If necessary, repeat the function at a later time. 11410 Global Q parameter not defined Cause of error: A program run (test run) showed that a globally effective Q parameter is not defined. Corrective action: Check whether all required global parameters are in the program head and add more if required. 11411 Global Q param. doubly defined Cause of error: A program run (test run) showed that a globally effective Q parameter is defined twice. Corrective action: Global parameters can be defined only in the program head. Check the program and, if required, delete any redundant definitions. 11412 Global parameters missing Cause of error: You tried to test or run a unit program in which one or more global cycle parameters are not defined in the program header. Corrective action: Complete the program header. 11413 smarT.NC not possible Cause of error: You tried to switch to the smarT.NC mode although a program is being run in the test-run mode. Corrective action: Finish the test run and them switch to smarT.NC mode. At present, parallel operation is not possible. 11442 Two rotary positions not allowed Cause of error: In a pattern or a frame, you tried to define two rotary positions at once. Corrective action: Define only the rotary position of the reference axis or minor axis. 11453 File name already exists Cause of error: You tried to assign a name to a new file, although that name already exists. Corrective action: Use another file name. 11454 Program header already exists Cause of error: You tried to insert the UNIT 700 (program header), although it already exists. Corrective action: Make changes in the existing program header. 11503 8B40 No drive release %.2s Cause of error: - Inverter not ready - No pulse release for the power module - Uz too high - Power-fail signal active - With M controls: I32 input inactive - With P controls: Drive enabling at X50 inactive In addition, for 246 261-xx (digital current controller): - For the given axis an illegal motor model (e.g. linear motor) was selected. - The CC receives a "Drive on" command for a nonexistent axis. - The power module is not ready when the field orientation starts. Readiness of the power module is detected through the Ready signal on the PWM cable. - The power module is not ready when the current controller adjustment begins. Corrective action: - Inform your service agency - Check the activation and wiring of the pulse release - Check Uz - Check the emergency stop circuit - For a non-regenerative system: Is the braking resistor connected? - For a regenerative system: Is the energy recovery activated? - Check the cable ground and shield - Exchange the power module - For SIEMENS power converter (inverter): Exchange the interface card - Exchange the drive control board 11552 C5E0 MP2606.x incorrect Cause of error: - On the CC 424, the input range for MP2606.x is 0.0 to 0.5. Corrective action: - Inform your service agency - Check the input values for MP2606.x 11553 C5F0 Wrong position-encod. input Cause of error: - An incorrect input was selected for the position encoder (MP110.x/MP111.x) - Possible configurations CC424: 6 control loops: X201 to X206 8 control loops: X201 to X208 10 control loops: PWM outputs X51 to X56: X201 to X206 PWM outputs X57 to X60: X207 to X210 - Possible configuration CC61xx: PWM output <-> position encoder X51 <-> X201 X52 <-> X202 X53 <-> X203 X54 <-> X204 X55 <-> X205 X56 <-> X206 Corrective action: - Inform your service agency - Check MP110.x/MP111.x 11559 M120: LOOK AHEAD not possible Cause of error: You tried within an FK sequence to activate the LOOK AHEAD function with M120 LA. Corrective action: - Delete M120 within the FK sequence - Activate M120 before the FK sequence 11574 M114 without machine geometry Cause of error: The M function M114 was programmed although no corresponding description of the machine geometry had been saved in a kinematic table. Corrective action: Define the machine geometry in a kinematic table. 11575 Axis geometry not defined Cause of error: You programmed a Cycle 27, Cylinder Surface (ISO: G127), although the axis configured in the active kinematic table was either not the programmed rotary axis or not a rotary axis at all. Corrective action: - Define the correct rotary axis in the contour subprogram. - Have the machine tool builder check the kinematic table. 11576 Rotary-table coordinates missing Cause of error: Coordinates of rotary axis center are missing in the active kinematic table. Corrective action: Check the kinematic table. If necessary, refer to your machine tool builder. 11577 No kinematics defined Cause of error: You used M128 before the machine geometry was defined in a kinematic table. Corrective action: Check the kinematic table. If necessary, refer to your machine tool builder. 11578 Angle cannot be calculated Cause of error: In the Tilted Working Plane function you have the spatial-angle input mode active although the TNC does not support this mode for your machine configuration. Corrective action: Select axis-angle input in the active kinematic table. If necessary, refer to your machine tool builder. 11579 Kinematic table missing Cause of error: - In OEM.SYS, under the keyword KINEMATIC=, an incorrect path or file name was entered for the allocation table for kinematic descriptions - The allocation table for kinematic descriptions is missing. Corrective action: - Correct the path or file name in the OEM.SYS file - Create an allocation table 11580 Activate 3DROT Cause of error: In the Manual operating mode, the Tilt Working Plane function is inactive. Corrective action: Activate 3DROT in Manual mode. 11581 PLANE function not possible! Cause of error: You tried to run a PLANE function although your machine is not configured for it. Corrective action: Activate spatial-angle input in the active kinematic table. If necessary, refer to your machine tool builder. 11582 CC%d : Program %s cannot start Cause of error: - Internal software error - Control hardware defective Corrective action: - Inform your service agency - Check the software version - Check the control hardware 11583 C310 Z1 track %.2s error Cause of error: - Motor encoder contaminated or defective - Cable defective - Encoder input defective on the control - Signal connector: Poor contact or penetration of humidity - Humidity has entered the motor - No encoder signal available - Interruption in motor encoder cable - Signal amplitude of motor encoder is missing or too small Corrective action: - Inform your service agency - Check the motor encoder connection - Check the motor encoder - Check the amplitude of the encoder signal 11583 C300 Zn track %.2s error Cause of error: - Motor encoder contaminated or defective - Cable defective - Encoder input defective on the control - Signal connector: Poor contact or penetration of humidity - Humidity has entered the motor - No encoder signal available - Interruption in motor encoder cable - Signal amplitude of motor encoder is missing or too small Corrective action: - Inform your service agency - Check the motor encoder connection - Check the motor encoder - Check the amplitude of the encoder signal 11583 AC10 Motor encoder %.2s defective Cause of error: - Motor encoder contaminated or defective - Cable defective - Encoder input defective on the control - Signal connector: Poor contact or penetration of humidity - Humidity has entered the motor - No encoder signal available - Interruption in motor encoder cable - Signal amplitude of motor encoder is missing or too small Corrective action: - Inform your service agency - Check the motor encoder connection - Check the motor encoder - Check the amplitude of the encoder signal 11585 PLC strobe not allowed (M%d) Cause of error: - A PLC strobe command (e.g. PLC positioning) was sent, although the NC program is running and no NC strobe is present. - Strobe acknowledged too early by PLC Corrective action: - Inform your service agency - Edit the PLC program 11586 Test graphic not possible Cause of error: At present, the system is preventing use of the test graphic. Corrective action: Use the test graphic at a later time. 11588 PGM being edited in smarT.NC Cause of error: You tried to edit a program that is being edited in the smarT.NC mode. Corrective action: Cancel the form input in smarT.NC and then make the desired changes in the Programming and Editing mode. 11589 PGM being edited in parallel Cause of error: You tried to edit form data that are being edited in the Programming and Editing mode. Corrective action: Cancel your editing in the Programming and Editing mode and make the desired changes in the smarT.NC mode. 11593 No option for controller unit Cause of error: The connected controller unit is not supported by the main computer because the required option is not enabled. Corrective action: Inform your service agency - Enable the option for this controller unit 11595 File deletion impossible Cause of error: You tried to delete a file that is selected in another operating mode. Corrective action: The file to be deleted must not be active in any other mode of operation. In the mode in question, select any other file and try again. 11597 Interference on PL interface Cause of error: Interference detected at the interface of the PL 510. Corrective action: - Inform your service agency - Check the wiring of the PL 510 - Check the grounding plan 11598 PLC partition: Not enough memory Cause of error: Not enough free memory on the PLC partition. Corrective action: - Inform your service agency - Delete unneeded files from the PLC partition 11601 CC%d: TIMEOUT CMD=0x%02X Cause of error: - Internal software error Corrective action: - Inform your service agency - Check the software version 11748 E015 CC protective door open in brake test Cause of error: - The protective doors of the work envelope were opened during the brake test. Corrective action: - Close the protective doors. - Switch off and then restart the control. - The switch-off test and brake test will be started automatically. 11750 File does not exist Cause of error: You tried to use the "Recent Files" function to open a file that was moved or no longer exists. Corrective action: Select a different file or open a new file. 11751 Select file again! Cause of error: You changed the write-protection property of the file outside of the TNC application while this file was selected for editing on the TNC. Corrective action: Select the file again with the PGM MGT key. 11752 Label name already assigned Cause of error: You tried to assign the same label name in more than one NC block containing LBL SET. Corrective action: Use different label names. 11753 Label name already assigned Cause of error: A label name in the active NC program was assigned more than once using the LBL SET function. Corrective action: Change the NC program: Use different label names. 11754 Label name not found Cause of error: You tried to use LBL CALL to call a subprogram or program section repeat that does not exist. Corrective action: - Change the name in the LBL CALL block. - Insert a subprogram or program section repeat. 11755 Label name in line %u is taken Cause of error: You tried to assign the same label name in more than one NC block containing LBL SET. Corrective action: Use different label names. 12214 USB device cannot be removed Cause of error: A file is still open on the USB device you want to remove. The device can therefore not be removed from the directory tree of the iTNC. If you nevertheless remove the device, data losses or malfunctions may occur. Corrective action: - If a Print or Save command is currently being transmitted to this device in the Full Sequence/Single Block/MDI or Test Run mode of operation, cancel the transmission. - If an editor is open for a file on this device, close the editor. 12215 USB device removed w/o being closed Cause of error: You removed a USB device from the interface without removing it from the iTNC directory tree before. This may result in data losses or malfunctions. Corrective action: Before removing a USB device, in the File Manager in the Programming and Editing mode of operation place the highlight on the device. First press the "More Functions" soft key and then the soft key for removing the USB device. 12283 Point angle not defined Cause of error: In Cycle 240 Centering you defined parameter Q343 such that centering is done with respect to the diameter. However, no point angle is defined for the active tool. Corrective action: - Set parameter Q343=0 (centering with respect to entered depth). - Define the point angle in the column T-ANGLE of the tool table TOOL.T. 12284 Contradictory data Cause of error: The combination of the parameters Depth (Q201) and Diameter (Q344) defined in Cycle 240 Centering under Select depth/diameter (Q343) is not allowed. Corrective action: Possible definitions: Q343=1 (entered diameter active): Q201 must be equal to 0 and Q344 must not be equal to 0. Q343=0 (entered depth active): Q201 must not be equal to 0 and Q344 must be equal to 0. 12358 CANCELLATION in block %u (%u %%) Cause of error: You have aborted the search process. Corrective action: If required, restart the search function and let it terminate the search process. 12759 Tree view buildup canceled Cause of error: After selecting a long smarT.NC program, you canceled the buildup of the tree view. The TNC therefore cannot show the complete tree structure of the program within smarT.NC, nor can you test or run the program. Corrective action: Select the program again and this time wait until the TNC has finished building the tree view. 12760 MC housing fan defective Cause of error: Rotational speed of the housing fan is too low. Corrective action: - Exchange the fan - inform your service agency 12767 Reentrance impossible Cause of error: Reentrance into smarT.NC is at present not possible. Corrective action: Restart the run. 12768 Too many units programmed Cause of error: The program that you selected cannot be processed by the TNC because it has too many units. Corrective action: Divide the program into two or more smaller programs. 12770 3,3-V power supply too high Cause of error: The 3,3-V power supply of the control is too high. Corrective action: - Inform your service agency - Check the power supply 12771 3,3-V power supply too low Cause of error: The 3,3-V power supply of the control is too low. Corrective action: - Inform your service agency - Check the power supply - Check the power consumption of the consumer units (encoders) 12789 8890 TRC: Wrong type of motor %s Cause of error: - The axis for which the torque ripple compensation was activated through MP2260.x is not driven by a synchronous or linear motor. Corrective action: - Inform your service agency - To deactivate the compensation, delete the entry in MP2260.x 12791 88A0 TRC: Wrong control %s Cause of error: - The compensation file was generated for a different control from this. Using a compensation file copied from another control is not allowed. Corrective action: - Inform your service agency - Find again the compensation parameters with TNCopt under Optimization/Torque Ripple Compensation - To deactivate the compensation, delete the entry in MP2260.x 12793 88B0 TRC: Wrong file - motor %s Cause of error: - The compensation file was generated for a motor with a different speed encoder with EnDat interface from this one. Using a compensation file copied from another control is not allowed. Corrective action: - Inform your service agency - Find again the compensation parameters with TNCopt under Optimization/Torque Ripple Compensation - To deactivate the compensation, delete the entry in MP2260.x 12795 C610 TRC: PWM freq. too high %s Cause of error: - The axis for which the torque ripple compensation was activated through MP2260.x is being driven with a PWM frequency of more than 5000 Hz. Corrective action: - Inform your service agency - Adjust the PWM frequency for the axis to a value less than or equal to 5000 Hz - To deactivate the compensation, delete the entry in MP2260.x 12797 C620 TRC: Invalid parameter %s Cause of error: - Invalid parameters in the compensation file of the axis Corrective action: - Inform your service agency - Find again the compensation parameters with TNCopt under Optimization/Torque Ripple Compensation - To deactivate the compensation, delete the entry in MP2260.x 12822 Function could not be concluded (timeout). Cause of error: Corrective action: 12823 Enter tool radius greater than 0 Cause of error: You defined the cutter radius for the active tool in the tool table as less than or equal to 0. Corrective action: Tool measurement is possible only with a positive tool radius. Change the radius in the table. 12824 More than 5 axes in PLC positng. Cause of error: More than 5 axes were defined for PLC positioning in one positioning block, but the TNC can move no more than 5 axes simultaneously. Corrective action: Please contact your machine tool builder. 12830 Slot position 0 not allowed! Cause of error: You tried to run Cycle 254 with the slot position 0 (Q367=0) in conjunction with the point pattern Cycle 221. Corrective action: Use slot position Q367 = 1, 2 or 3 if you want to run Cycle 254 with the point pattern cycle 221 12837 Contour subp.: Only 1 axis pgmd. Cause of error: In the first block of a subprogram, you did not defined both coordinates of the working plane. Corrective action: - In SL Cycles 27 to 39, define one linear and one rotary axis in the first NC block of the contour subprogram. 12857 Permiss. program length exceeded Cause of error: You tried to download a program with over 100 NC blocks into the demo version of the iTNC 530 programming station. Corrective action: - Do not download any programs with 100 or more NC blocks. - Buy a full version of the programming station. The full version has no limits to the length of the program. For more information, contact HEIDENHAIN. 13066 Preset saving not possible Cause of error: You tried to change a preset value in an active tool-axis system. Corrective action: To change a preset, select in the 3-D rotation menu the Active or Inactive setting. 13072 Datum setting not allowed Cause of error: You tried to set a datum although the M114 function is active. Corrective action: - Use M115 to cancel M114 before setting a datum - Define the Tilt Working Plane function with corresponding angles 13147 PLC program is not running Cause of error: An attempt was made to activate a function that requires a running PLC program. Corrective action: - Start the PLC program. - Check MP7210 (only MP7210 <> 2). 13154 Cause of error: Two collision-monitored objects have come below a certain minimum clearance. |<-->| Warning - coarse clearance |<->| Warning - fine clearance Corrective action: Acknowledge the error message with the CE key and retract the axes. 13155 Collision warning acknowledged Cause of error: The machine was moved into a collision-protected area. Further movement would result in a collision. |<>| Collision protection prevents further movement of the axes. Corrective action: Use the soft key menu for manual operation to deactivate collision monitoring, and carefully move the axes out of the area of danger. Take the correct traverse direction! 13156 Profibus firmware obsolete Cause of error: The Profibus firmware on the Profibus master could not be updated. Corrective action: - Inform your service agency - Exchange the Profibus master 13302 MPFRAGMENTFILE does not exist Cause of error: The file entered in OEM.SYS under "MPFRAGMENTFILE =" cannot be opened: Corrective action: - Inform your service agency - Create a file for "MPFRAGMENTFILE=" or edit the entry in OEM.SYS 13340 Entry value incorrect Cause of error: You tried to use the FN17 function to write a value that lies outside of the permitted input range. Corrective action: Correct the value. 13348 DHCP: Input not allowed Cause of error: You tried to change the TNC network settings although DHCP is active (Dynamic Host Configuration Protocol, dynamic IP address assignment). Corrective action: - If required, inform your network administrator - If required, delete DHCP from the ADDRESS column and then enter the data 13381 Column reset not allowed Cause of error: You pressed the RESET COLUMN soft key. Corrective action: Reset is possible only for the following columns: RSV, LOCKED_ABOVE, LOCKED_BELOW, LOCKED_LEFT, LOCKED_RIGHT. 13386 8081 Uz too small Cause of error: - DC-link voltage of the supply unit is too low Corrective action: - Inform your service agency - Failure of the power supply at the supply module - Excessive power consumption by the axes->activate the power limitation of the spindle - Check MP2192 13387 Enter an infeed not equal to 0. Cause of error: You defined a fixed cycle with the depth 0. Corrective action: Enter a depth unequal to 0. 13475 Function not permitted! Cause of error: You tried to use a workpiece blank definition from an .hu program, but you did not select the current contour program from an .hu program. Corrective action: Use the function only when you have started the contour program from a UNIT program. 13476 Clipboard is empty! Cause of error: You tried to insert a block from the clipboard, but the clipboard is empty. Corrective action: First fill the clipboard with the COPY BLOCK or CUT BLOCK. 13477 MC braking control defective Cause of error: - Inverter defective - Incorrect wiring of the braking control (short circuit to 0 V, short circuit to 24 V) Corrective action: - Inform your service agency 13478 MC braking control defective %.2s Cause of error: - Inverter defective - Incorrect wiring of the braking control (short circuit to 0 V, short circuit to 24 V) Corrective action: - Inform your service agency 13486 Shaft speed outside range limits %d%% Cause of error: The actual speed of the spindle varies too greatly from the programmed nominal speed. Corrective action: Sometimes, excessive machining forces result in an illegal reduction of the spindle speed. Try changing the rotational speed or feed rate, or reduce the cutting depth. 13487 USB: TNC does not support device Cause of error: - You connected to the USB bus a device that the TNC does not support. - You have a software version that does not support USB block devices (memory sticks, hard disks, CD-ROM drives). Corrective action: - Use ISO9660 formatting. If you have connected a hub, ignore the message. If the message recurs even though no device has been connected or disconnected, inform your service agency. - Update the feature content level (FCL) of the NC software: Please contact your machine tool builder. 13581 E012 N0 status test to active Cause of error: - The measured status of the '-N0' signal is 'high' level - The '-N0' signal does not change to the 'active' ('low' level) status Corrective action: - Software error - Hardware defective - Inform your service agency 13582 E013 N0 status test to inactive Cause of error: - CCU shut-off signal: -N0 does not switch to high level - The measured status of the '-N0' signal is 'low' level Corrective action: - Software error - Hardware defective - Inform your service agency 13649 F200 No brake line test was conducted %d Cause of error: - MC runs no test of the motor brake line although it is necessary according to parameter settings. - The call for testing a brake line lasts longer than 10 seconds. Corrective action: - Inform your service agency 13650 F100 No brake test was conducted %d Cause of error: - MC runs no test of the motor brake(s) although it is necessary according to parameter settings. - The call for testing a motor brake lasts longer than 5 seconds. Corrective action: - Inform your service agency 13741 Line %d: Semicolon (;) missing Cause of error: You did not enter the end-of-block character in the given line of the format description file. Corrective action: Define a semicolon (;) in the given line as the end-of-block character. 13742 Line %d: Too many keywords Cause of error: You entered more than 32 keywords in the given line of the format description file. Corrective action: Define no more than 32 keywords per line. 13743 Line %d: Incorrect keyword Cause of error: You defined an unknown keyword in the given line of the format description file. Corrective action: Use only valid keywords. 13744 Line %d: Command unknown Cause of error: You used an unknown statement in the given line of the format description file. Corrective action: Use only valid statements. 13745 Line %d: Format statement incorrect Cause of error: You used an invalid format statement in the given line of the format description file. Corrective action: Use only valid format statements. 13746 Line %d: Format statement incomplete Cause of error: You did not close the format description in the given line of the format description file. Corrective action: Close the format description with a quotation mark ("). 13747 Line %d: Keyword too long Cause of error: You defined an excessively long keyword in the given line of the format description file. Corrective action: The maximum permissible length of a keyword is 32 characters. 13748 Line %d: Index missing Cause of error: In the given line of the format description file, you defined a keyword that requires the entry of an index although no index had been defined. Corrective action: Enter the index of the keyword. 13749 Line %d: Closing bracket (]) is missing after index Cause of error: In the given line of the format description file you did not define a closing bracket (]) after a keyword with an index. Corrective action: Enter a closing bracket in the correct position. 13750 Mask file not found Cause of error: The mask file that you defined could not be opened. Corrective action: - Check the name of the mask file for spelling. - Make sure that the mask file is in the correct directory. 13751 Control cannot make output file Cause of error: The TNC cannot make the output file: - Output file is selected in the Programming and Editing mode. - The destination directory does not exist. Corrective action: - Output file must not be selected in the Programming and Editing mode. - Make the destination directory. 13752 Editing not allowed Cause of error: You tried to edit a unit although the marking function is active. Corrective action: Close the marking function so that you can edit the unit. 13753 TOOL.T: Number teeth defined=0 Cause of error: You used FEZ to define a feed rate without having defined the number of teeth for the active tool. Corrective action: In the CUT. column of TOOL.T, define a number of teeth other than 0 for the active tool. 13758 M118 not allowed Cause of error: You tried to activate the M118 function during active collision monitoring. Corrective action: Handwheel superimposition with M118 in connection with collision monitoring is not allowed. Remove M118 from the NC program or deactivate collision monitoring. 13761 No editing allowed Cause of error: You tried to edit a point table with the .PNT file type. Corrective action: smarT.NC allows you to edit point tables only if there is a point table of the .HP file type. If necessary, make a new .HP file or change the file type to .HP. 13769 Open-loop axis %.2s: Standstill Cause of error: During M128 or TCPM FUNCTION, the tolerance of the standstill monitor (MP1110.x) of an open-loop axis (displayed only) was exceeded. Maybe you tried to position this axis manually. Corrective action: To position the open-loop (displayed only) axis manually, deactivate M128 or TCPM FUNCTION or position the axis again manually within the tolerance. 13816 Function not permitted Cause of error: You tried to use a feature that is not enabled on your control by the Feature Content Level (FCL) management. Corrective action: By default, FCL functions are locked after a software update. By entering the code number 65535 in the SIK Menu, you can enable these functions for a certain period of time for test purposes. You can enable FCL functions permanently by purchasing and entering a code number. For more information, contact your machine tool builder or the service agency for the control. 13825 Function not enabled Cause of error: You tried to use a software option that is not enabled on your control. Corrective action: Contact your machine tool builder or the service agency for the control to purchase the software option. 13827 Erroneous DXF file Cause of error: You tried to open a DXF file that cannot be edited by the TNC. Corrective action: - Check whether the DXF file is available in ASCII format. - Have the DXF file read out in AutoCAD R12 (AC1009€) format. If the problem recurs, try to make the DXF file with another CAD system. - If necessary, inform your service agency. 13827 Application 'DXF_CONVERTER' cannot be started Cause of error: You tried to open a DXF file that cannot be edited by the TNC. Corrective action: - Check whether the DXF file is available in ASCII format. - Have the DXF file read out in AutoCAD R12 (AC1009€) format. If the problem recurs, try to make the DXF file with another CAD system. - If necessary, inform your service agency. 13838 Auto. keyboard lock was opened Cause of error: The TNC locks keys during a status change, but the lock was opened because the status change was not completed within 15 seconds. Corrective action: Wait until the status change is complete. 13945 Function not permitted Cause of error: You tried to use a feature that is not available on your machine. Corrective action: Your machine does not fulfill the requirements for the function that you have selected. If required, contact your machine manufacturer. 13957 No editing allowed Cause of error: You tried to select a file that is editable only in the smarT.NC operating mode. Corrective action: Select and edit the file in the smarT.NC mode. 13958 M136 not allowed with FU/FZ Cause of error: In an inch program you combined the FU functions (feed rate in in./rev) or FZ (feed rate in in./tooth) with the M136 function (feed rate in 0.1 in./rev). Corrective action: Do not use both functions simultaneously in an NC program. HEIDENHAIN recommends using the FU or FZ function because it enables you to enter the feed rate here directly in in./rev or in./tooth. 13960 smarT.NC not allowed Cause of error: You tried to select the smarT.NC operating mode although the cycle structure is not correctly set. Corrective action: To be able to activate the smarT.NC operating mode, use the MOD function to select "iTNC 530 (340 490)" cycle setup. 13961 Incremental input not allowed Cause of error: In the PATTERN DEF block, you programmed the first position with incremental coordinates. Corrective action: Always program the first position in the PATTERN DEF block with absolute coordinates. 14017 Switchover of Q399 not allowed Cause of error: You tried to switch on the touch probe cycle 441 to switch on the angle tracking, although this function is deactivated by machine parameter 6165. Corrective action: Set the machine parameter 6165 = 1 (MOD function, code number 123) and then recalibrate the touch probe. 14018 MC standstill monitoring %.2s Cause of error: - The position error in the safe controlled stop (SBH) is greater than the value specified in machine parameter MP545.x. - If during an emergency stop the axes and spindle are decelerated, and the axes come to a stop earlier than the spindle, then the axes are standstill-monitored at the value from MP545.x until the spindle comes to a stop. - If the protective door is closed in the automatic mode, axes whose drives are switched off (e.g. locked axes) are standstill monitored at the value from MP545.x. - After the permissive button is released, the tool magazine axis moves farther than the path specified in machine parameter MP550.x. - After the permissive button is released, the tool magazine axis continues to move for more than 3 seconds. Corrective action: Inform your service agency. 14019 CC%d current measurement timeout Cause of error: During the switch-off test the CC performs a current measurement started by the MC. If there is no reaction after max. 2 s, it results in a Stop0 reaction. Corrective action: Inform your service agency 14020 MC: Incorrect safe op. mode Cause of error: Software error Corrective action: Inform your service agency 14022 CC: Machine key depressed Cause of error: One or more machine keys that are connected with "MT" (machine key) are active on the CC side. Corrective action: - Release the key(s) or check the wiring - Inform your service agency 14023 MC: Mach. permiss. button depr. Cause of error: Machine-key permissive key is depressed on the MC side. Corrective action: - Release the key or check the wiring - Inform your service agency 14024 CC: Mach. permiss. button depr. Cause of error: Machine-key permissive key is depressed on the CC side. Corrective action: - Release the key or check the wiring - Inform your service agency 14025 CC: Handwheel permissive button depressed Cause of error: Handwheel permissive key is active on CC side. Corrective action: - Release the key or check the wiring - Inform your service agency 14026 CC: Machine permissive button depressed Cause of error: Tool changer permissive key is active on CC side. Corrective action: - Release the key or check the wiring - Inform your service agency 14027 CC: Protective doors are open Cause of error: One or more protective doors (A/S/T) of the CC are open. Corrective action: - Close the door(s) or check the wiring - Inform your service agency 14032 Calculated coordinate too large Cause of error: Internal calculations in combination with the Scaling Factor or Axis-Specific Scaling Factor cycles resulted in an impermissibly large numerical value. Corrective action: Check the programmed values in the Scaling Factor cycles. 14156 No tool axis defined Cause of error: - You tried to move the tool with the "virtual tool axis." The definition for the tool axis does not exist or was canceled. Corrective action: - Program a TOOL CALL block indicating the tool axis (ISO: plane selection G17 - G20) - Check MP7300 14253 Caution: Prepos. height defined! Cause of error: You have hidden or disabled a point for which a pre-positioning height is defined. In some cases this could lead to a collision. Corrective action: Check if the next points can be approached without danger. 14254 MC permissive button depressed Cause of error: Permissive button of machine operating panel or handwheel is depressed. Corrective action: - Release permissive button - Check inputs 14255 CC permissive button depressed Cause of error: Permissive button of machine operating panel or handwheel is depressed. Corrective action: - Release permissive button - Check inputs 14299 Program conversion not possible Cause of error: You tried to convert a program containing an ISO program call. Corrective action: Edit the NC program 14434 Faulty range definition! Cause of error: You defined the range definition in Cycle 30 (DIN/ISO: G60) incorrectly. Corrective action: Enter the coordinates of the min point to be smaller than those of the max point. 14479 No datum table selected Cause of error: You tried to select a datum number by soft key although no datum table is selected in the program header. Corrective action: Under options in the program header (UNIT 700), enter a datum table from which the datums can be selected. 14486 M140 MB MAX not allowed Cause of error: The iTNC cannot simulate the M140 MB MAX function because the working space monitoring is inactive. Corrective action: Activate the working-space monitoring for the Test Run: > Select MOD function > Select the BLANK IN WORK SPACE function > Activate the working-space monitoring by soft key 14487 Max. string length exceeded Cause of error: You have connected several string variables and, in doing so, have exceeded the maximum permissible string length. Corrective action: Stay within the maximum permissible string length of 2047 characters. 14518 Tool number not allowed Cause of error: In a TOOL CALL or TOOL DEF block you tried to define a tool number although it is prohibited by machine parameter. Corrective action: - Use the tool name. - Adapt machine parameter 7483. If required, contact your machine manufacturer. 14519 Tool name not allowed Cause of error: In a TOOL CALL or TOOL DEF block you tried to define a tool name although it is prohibited by machine parameter. Corrective action: - Use the tool number. - If required, contact your machine tool builder 14520 Division by 0 not allowed Cause of error: You tried to divide by 0. Corrective action: Check the calculation, edit the NC program. 14521 Root extraction not allowed Cause of error: You tried to calculate the root of a negative number. Corrective action: Check the calculation, edit the NC program. 14522 Logarithm not allowed Cause of error: You tried to calculate the logarithm of a negative number. Corrective action: Check the calculation, edit the NC program. 14523 Tangent not allowed Cause of error: You tried to form the tangent of a 90° angle (or its integral multiple). Corrective action: Check the calculation, edit the NC program. 14525 Function locked by FCL Cause of error: In Cycle 22 (ISO: G122), you tried to define the feed-rate factor Q401 to be less than 1. This upgrade feature is locked on your TNC by the FCL management. Corrective action: After a software update, upgrade functions are locked by default. By entering the code number 65535 in the SIK menu you can enable these functions for a certain test period. You can enable the FCL functions permanently by purchasing and entering a code number. For more information, refer to your machine manufacturer or to HEIDENHAIN. 14550 Arc cos: Abs.val. greater than 1 Cause of error: In a formula calculation the absolute value of the argument is greater than 1. Corrective action: The argument of the arc cosine must lie between -1 and +1. 14551 Arcsine: Abs.val. greater than 1 Cause of error: In a formula calculation the absolute value of the argument is greater than 1. Corrective action: The argument of the arc sine must lie between -1 and +1. 15439 M128: Preset editing not allowed Cause of error: You tried to edit the active preset although M128 or the TCPM FUNCTION is active. Corrective action: Reset before performing an M128 preset change or TCPM FUNCTION. 15465 No data available! Cause of error: - No cutting data tables available in the TNC:\ directory - No workpiece material defined by WMAT block - No tool material defined in TOOL.T - No cutting data table defined in TOOL.T - Combination of workpiece and tool material not available in the active cutting data table Corrective action: - Use the UPDATE DATA function (>MOD, >123, >ENT, >MOD) to Copy sample files to the TNC:\ directory - Use WMAT block to define the workpiece material - Define the tool material in the TMAT column of the tool table - Define the cutting-data table in the CTD column of the tool table - Add the corresponding tool/workpiece material combination to the cutting data table. Pay attention to capitalization. 15466 File missing or incorrect Cause of error: A service/support file listed in OEM.SYS is faulty or missing. Corrective action: Edit the entry on the service/support file in OEM.SYS, or change or generate the service/support file. Contact your machine tool builder. 15491 LSV2: Breakpoint not allowed! Cause of error: Someone tried to set a breakpoint through the data interface. Corrective action: A breakpoint can be set through the interface only in the Program Run, Full Sequence mode of operation. 15614 No probing direction defined Cause of error: You did not define a probing direction in probe cycle 4. Corrective action: Define at least one of the cycle parameters IX, IY or IZ to be unequal to 0. 15658 Speed S > than NMAX of TOOL.T Cause of error: You entered a spindle speed S greater than the maximum speed defined for this tool in the tool table TOOL.T. Corrective action: - Enter a lower spindle speed S - Change the maximum spindle speed in the NMAX column of the tool table TOOL.T. 15672 Drive cannot be renamed! Cause of error: You tried to rename an entire drive. Corrective action: It is not possible to rename drives. 15673 Drive cannot be copied! Cause of error: You tried to copy an entire drive. Corrective action: It is not possible to copy drives. 15674 Drive cannot be deleted Cause of error: You tried to delete an entire drive. Corrective action: It is not possible to delete drives. 15675 TNC cannot open the file type! Cause of error: You tried to open a file that cannot be processed by the TNC. Corrective action: - File can only be processed externally. - File is in the wrong format. 15687 MC movement monitoring %.2s Cause of error: - Defective hardware - Spindle cannot be controlled Corrective action: - Adjust the spindle - Exchange the hardware - Inform your service agency 15688 MC error in braking process %.2s Cause of error: Axes cannot be controlled Corrective action: - Adjust the axes - Exchange the hardware - Inform your service agency 15691 GOTO function not allowed! Cause of error: During an active FUNCTION TCPM, AXIS SPAT function, you tried to resume a program by using the GOTO block number key. Corrective action: During an active FUNCTION TCPM, AXIS SPAT function, you can resume the program only with BLOCK SCAN soft key. Use the BLOCK SCAN soft key. 15697 8C20 Position encoder %.2s defective Cause of error: - There is no position encoder signal - Interruption of the position encoder cable - The signal amplitude of the position encoder is missing or too small - The position encoder is contaminated - Incorrect parameters of MP116.1(CC424) or MP118/Bit 1 during use of an external Y cable - Incorrect parameters of MP116.2(CC424) or MP118/Bit 2 at feed rates greater than 50 kHz (counting frequency results from the encoder resolution) Corrective action: - Check the position encoder connection - Check the function of the position encoder - Check the amplitude of the position encoder. - Check the settings in MP116.1 or MP118/bit 1. If an external Y cable is used, a 1 has to be entered in this machine parameter. - Check the setting of the MP116.2 or MP118/bit 2 and max. feed velocity. At feed rates greater than 50 kHz (corresponding counting frequency at the position input results from the resolution of the encoder), a 1 must be entered in MP116.2 or MP118/bit 2. - Inform your service agency 15698 8062 Limit: Uz too small Cause of error: - The dc-link voltage from the supply unit fell below the limit set in MP2192. Corrective action: - Inform your service agency - Failure of the power supply at the supply module - Excessive power consumption by the axes->activate the power limitation of the spindle - Check MP2192 15743 8C00 Encoder on speed input %.2s is defective Cause of error: - There is no motor encoder signal - There is a break in the motor encoder cable - The signal amplitude of the motor encoder is missing or too small - The motor encoder is contaminated - Incorrect parameters of MP116.1(CC424) or MP118/Bit 1 during use of an external Y cable Corrective action: - Check the motor encoder connection - Check the motor encoder for proper function - Check the amplitude of the motor encoder signal - Check the setting in MP116.1 or MP118/Bit 1. If an external Y cable is used, a 1 has to be entered in this machine parameter. - Inform your service agency 15744 8C10 Encoder on speed input %.2s is defective (EnDat) Cause of error: - Position value of the motor encoder is invalid - Interruption in motor encoder cable - Motor encoder defective Corrective action: - Check the motor encoder connection - Check the motor encoder - Inform your service agency 15745 8C30 Position encoder %.2s defective (EnDat) Cause of error: - Position value of the position encoder is invalid - Interruption in position encoder cable - Position encoder is defective Corrective action: - Check the position encoder connection - Check the position encoder - Inform your service agency 15746 8C40 Speed input %.2s measured value not saved (EnDat) Cause of error: - Position value of the motor encoder was not latched - Interruption in motor encoder cable - Motor encoder defective Corrective action: - Check the motor encoder connection - Check the motor encoder - Inform your service agency 15747 8C50 Position input %.2s measured value not saved (EnDat) Cause of error: - Position value of the motor encoder was not stored - Interruption in position encoder cable - Position encoder is defective Corrective action: - Check the position encoder connection - Check the position encoder - Inform your service agency 15748 8C60 Signal frequency at encoder of speed input %.2s Cause of error: - Noise on speed encoder signals Corrective action: - Check the encoder signals - Check the shielding - Inform your service agency 15749 8C70 Signal frequency at position encoder %.2s Cause of error: - Noise on position encoder signals Corrective action: - Check the encoder signals - Check the shielding - Inform your service agency 15750 8C80 Amplitude too high at encoder on speed input %.2s Cause of error: - The amplitude of the encoder signal is too high or the signal for contamination is active. - Noise on motor encoder signal - Short circuit in the motor encoder cable - Signal amplitude of motor too high Corrective action: - Check the motor encoder connection (ground connection) - Check the motor encoder - Inform your service agency 15751 8C90 Amplitude too high at position encoder %.2s Cause of error: - The amplitude of the position encoder signal is too high or the signal for contamination is active - Noise on the encoder signal - Short circuit in the encoder cable - Encoder signal amplitude too high - Incorrect parameters of MP116.1(CC424) or MP118/Bit 1 Corrective action: - Check the encoder connection (ground connection) - Check the encoder - Check the setting in MP116.1 or MP118/Bit 1. If a position encoder is used (no external Y cable), a 0 has to be entered in this machine parameter. - Inform your service agency 15752 8CA0 Incorrect reference signal or line count %.2s Cause of error: - Incorrect entry for the line count under STR in the motor table - Faulty reference signal - Noise signals - Motor encoder cable defective (break or short circuit) Corrective action: - Check the entry in the motor table - Check the signals of the speed encoder (PWM 8) - Check the encoder cable for breaks or short circuits under mechanical load (folding, stretching, etc.) - Check the shield and its connection in the encoder cable - Exchange the encoder cable - Exchange the motor - Inform your service agency 15760 A001 Cancelation of brake-test call monitoring Cause of error: - Protective door(s) were opened during the brake test - No drive-ready signal during the brake-test call monitoring Corrective action: - Leave the protective door(s) closed during the brake test - Ensure the drive readiness during the brake test 15761 A002 Cancelation of brake-line-test call monitoring Cause of error: - Protective door(s) were opened during the brake line test Corrective action: - Leave the protective door(s) closed during the brake line test 15763 A083 CC%d S input not equal to 0 in dynamic test Cause of error: - During the dynamic test of the 2nd emergency stop loop (no later than every 1.5 min), a 0 V level is expected at all safety-related door-contact keylock and switch inputs for a short period. This error appears if a 24 V level continues throughout the test window of 100 ms. - The time window for the dynamic test is too small (computing time problems, software errors) Corrective action: - Check the software version - Inform your service agency - Check the wiring - Check the door contacts and key switches - Exchange the hardware 15764 B200 No brake test was conducted %d Cause of error: - MC makes no test of the motor brake(s) although it is necessary according to parameter settings. - The call for a motor brake test lasts longer than 5 [sec]. - An axis was deselected by PLC module and the corresponding parameter for running a brake test is still set. Corrective action: - Check the parameter for conducting a brake test - Inform your service agency 15765 B300 No brake line test was conducted %d Cause of error: - MC makes no test of the motor brake line although the parameter setting requires it. - The call for a motor brake line test lasts longer than 10 [sec]. - An axis was deselected by PLC module and the corresponding parameter for running a brake line test is still set. Corrective action: - Check the parameter for conducting a brake line test - Inform your service agency 15766 Tool axis not allowed Cause of error: In the TOOL CALL block(DIN/ISO: T block) you programmed a tool axis that was locked for the currently active kinematics by your machine tool builder. Corrective action: Program a permitted axis and, if necessary, refer to the machine manual. 15767 Traverse was outside of permissible range %.2s Cause of error: Traverse in safe mode through TNCopt exceeded the permissible range. Corrective action: Check the program settings within TNCopt. Acknowledge the error message and try again. If the error message recurs, inform your service agency. 15923 PLC memory layout has changed Cause of error: Settings for the PLC memory layout have changed. Corrective action: - Restart the control - Contact HEIDENHAIN if the problem persists. 15967 The help system cannot be called Cause of error: Your hardware does not have enough main memory to start the help system. Corrective action: Your hardware needs a memory expansion to be able to start the help system. Contact your machine tool builder on this subject. 15969 A870 Brake test is not allowed %s Cause of error: - Drive ready signal is missing (inverter RDY signal missing due to drive error) - Protective door(s) are not closed, although the parameter settings require it. Corrective action: - Correct the drive error - Close the protective door(s) - Check the parameter settings, and edit them if necessary. - Inform your service agency 15970 A880 1st violation of positive software limit range %s Cause of error: - The drive moved into the positive limit-switch area for the 1st time Corrective action: - Move the drive out of the positive limit-switch area - Check the parameters for limit-switch areas, and edit them if necessary. 15971 A890 1st violation of negative software limit range %s Cause of error: - The drive moved into the negative limit-switch area for the 1st time Corrective action: - Move the drive out of the negative limit-switch area - Check the parameters for limit-switch areas, and edit them if necessary. 15973 M141 not allowed Cause of error: You used function M141 (suppress touch-probe monitor) while the collision monitor was active. Corrective action: Do not use function M141 while the collision monitor is active. 16007 Parallel operation not possible Cause of error: - A reference run was started in one axis by PLC module, then the M function was acknowledged before the reference run could finish. As a result the NC program cannot continue. - You attempted to start a hard disk check while the TNC was still running an NC program. Corrective action: - Inform your service agency - Do not start a hard disk check while the TNC is still running an NC program. 16010 Operator safety module not supported Cause of error: - Controller unit with operator safety module is not supported with the installed software Corrective action: - Install the released software - Use a suitable controller unit 16198 PLC memory layout could not be initialized Cause of error: - Settings for the PLC memory layout have changed (e.g. because of a software update). - Hardware defective Corrective action: - Restart the control - Contact your service agency if the problem persists. 16362 MC inverter RDY=0 %.2s Cause of error: Although SH1B.x=1, RDY.x=0 Corrective action: - Hardware error - Inform your service agency 16363 MC inverter RDY=1 %.2s Cause of error: Although SH1B.x=0, RDY.x=1 Corrective action: - Hardware error - Inform your service agency 16407 Data transfer not possible Cause of error: The entered values could not be transferred due to an internal error. Corrective action: Try again to transfer the data at a later time. 16408 Axes cannot be swapped. Cause of error: You tried to swap a linear axis for a rotary axis. Corrective action: Swap linear axes only for other linear axes, and rotary axes only for other rotary axes. 16409 Axes cannot be swapped. Cause of error: - When swapping axes, you tried to assign two different axes to the same axis. - When swapping axes, you selected an axis that does not exist. Corrective action: - Make an unambiguous exchange. - Select only active axes. 16410 Axes cannot be swapped. Cause of error: When swapping axes, you tried to swap an axis for an axis that does not exist. Corrective action: Axis swapping must be unambiguous. 16411 Input limit exceeded Cause of error: In the global program settings you defined a value that lies outside of the permitted input range. Corrective action: Check the entered values. 16412 No editing allowed Cause of error: You tried to change the global program settings while the program was running. Corrective action: You may change the global program settings only when the program is stopped. 16413 Undefinable error Cause of error: There has been an indefinable error. Corrective action: Try again to carry out the current sequence of operations at a later date. Inform your service agency if the error recurs. 16561 AFC: Spindle overload Cause of error: There was a spindle overload during adaptive feed rate control. Corrective action: The TNC has execute the overload reaction that you defined. If required, check for a cause, e.g. tool wear or breakage, and restart the program. 16563 Position encoder %.2s: Amplitude too high Cause of error: The amplitude of the position encoder signal is too high or the signal for contamination is active. Corrective action: Check the amplitude of the position encoder signal. 16564 Position encoder %.2s: Amplitude too low Cause of error: The amplitude of the position encoder signal is too low or the signal for contamination is active. Corrective action: Check the amplitude of the position encoder signal. 16565 Position encoder %.2s :Frequency too high Cause of error: The maximum input frequency was exceeded at a position encoder input. Corrective action: Check the input frequency of the position encoder signal. 16586 PLANE AXIAL not allowed Cause of error: In the PLANE AXIAL function you defined a rotary axis that is not described in the active kinematics. Corrective action: Use PLANE AXIAL only in connection with active rotary axes. 16593 MC braking test not activated Cause of error: - Move the axis to a safe position before power-off - MC did not command a braking test although MP2230.x !=0 (i.e., run brake test in this axis). Corrective action: - Software error - Inform your service agency 16623 Table definition incorrect Cause of error: There is an error in the column definition in a freely definable table: - Column name missing - Field width not allowed - Number of decimal places not allowed - Unknown column type Corrective action: Check the table definition. 16658 C020 Faulty Include file Cause of error: - The MC and CC software were not compiled with the same Include file. Corrective action: - Check the software version and reload if necessary - Inform your service agency 16718 Spindle speed out of tolerance range %.2s Cause of error: - The actual speed of the spindle is too much higher than the programmed nominal speed. Corrective action: - Hardware defective - Inform your service agency 16798 Global PGM settings deactivated Cause of error: In the smarT.NC operating mode you selected the Program Run submode although global program settings were active. Corrective action: The TNC automatically deactivates all active global program settings. Reactivate the settings, if necessary, when you continue working in the Program Run, Single Block or Program Run, Full Sequence operating mode. 16800 smarT.NC: File type not allowed Cause of error: You tried in the smarT.NC operating mode to open a file that it cannot depict. Corrective action: Choose only the following file types in the smarT.NC operating mode: - .HU for "unit" programs - .HP for point tables - .HC for contour programs - .DXF for externally created drawings 16830 No editing while PGM is running Cause of error: - You tried to edit a program that is now being run. - You tried to edit a table that is accessed from within the program that is now being run. Corrective action: - Make changes only in the stopped condition. - Stop the program (internal stop) and reselect it with the PGM MGT key. Then edit the AFC settings. 17063 TNC cannot process the macro! Cause of error: An attempt was made to run an NC macro while the machine status was being restored. Corrective action: While the machine status is being restored, the iTNC programming station cannot process NC macros or adapt a PLC program. 17161 ENDAT interpolation not possible %.2s Cause of error: - Poor resolution of the absolute value from the ENDAT encoder. The resolution cannot be improved with the aid of the incremental track. - Encoder or axis is not stationary or defective during evaluation. Corrective action: - Please contact your machine tool builder. - Contact HEIDENHAIN if the problem persists. 17162 Request for electronic ID label not possible Cause of error: - Cannot read an electronic ID label from DSP. - Hardware defective Corrective action: - Please contact your machine tool builder. - Contact HEIDENHAIN if the problem persists. 17163 Error in TRC compensation %.2s Cause of error: - TRC compensation file could not be transmitted to DSP. - Hardware defective Corrective action: - Please contact your machine tool builder. - Contact HEIDENHAIN if the problem persists. 17167 'AFC' in NCMACRO.SYS missing Cause of error: Adaptive feed rate control (AFC): After an overload reaction there was an attempted to call an NC macro, although the AFC entry is missing in the NCMACRO.SYS file. Corrective action: Inform your service agency. 17191 8160 Act. I value too high %.2s Cause of error: - The maximum permissible current of the power stage was exceeded Corrective action: - Check the current controller adjustment - Inform your service agency - Check the motor table, power stage table and machine parameters - Check the system for short circuits 17191 8630 Act. I value too high %.2s Cause of error: - The maximum permissible current of the power stage was exceeded Corrective action: - Check the current controller adjustment - Inform your service agency - Check the motor table, power stage table and machine parameters - Check the system for short circuits 17192 C021 Wrong DSP version Cause of error: - The MC and CC software were not compiled with the same Include file. Corrective action: - Inform your service agency - Check the software version and reload if necessary 17207 MC: Incorrect S operating state Cause of error: Software error Corrective action: Inform your service agency 17384 Not enough main memory Cause of error: You tried to call the TNCguide help system or set to an Asian conversational language, although your control hardware does not have enough main memory. Corrective action: Upgrade the main memory of your control to at least 256 MB. For more information, refer to your machine manufacturer. 17386 Pallet operation not allowed Cause of error: You tried to conduct a pallet operation although the global parameter setting function is active. Corrective action: Cancel the global parameter settings and restart the pallet operation. 17387 M128 not allowed Cause of error: During an active M128, you used the global parameter settings to lock axes. Corrective action: The M128 function and axis locking cannot be active at the same time. Either disable the axis-locking function or deactivate M128. 17390 PLANE funct.: MOVE not possible Cause of error: In the PLANE AXIS function, you programmed 3 rotary axes with the MOVE option. In this case the TNC would have to move 6 axes at the same time, but it cannot interpolate more than 5 axes. Corrective action: - Use the TURN positioning behavior - In the next block, use the STAY positioning behavior and move the rotary axes to LA A+Q120 B+Q121 C+Q122 17411 8430 Error during axis change %.2s Cause of error: - An axis was removed from the machine configuration while still in the closed control loop Corrective action: - Check the PLC program and edit if necessary - Check MP10 (must not be set to zero as long as the axis is switched on) - Inform your service agency 17478 88C0 Max. nominal motor speed %s exceeded Cause of error: - Axis: Maximum feed rate is greater than the maximum motor speed (N-MAX) multiplied by MP1054 - Spindle: Maximum spindle speed is greater than the maximum motor speed (N-MAX) multiplied by the gear transmission ratio - The relationship between the line count of the position encoder and that of the motor encoder is faulty - The N-MAX entry in the motor table is faulty - Incorrect entry in MP2200 - EcoDyn: The selected feed rate exceeds the max. permissible voltage Corrective action: - Inform your service agency - Check the N-MAX entry in the motor table - Check MP 1010, MP 1054 - Check the machine parameters for spindle speed - Check the STR column in the motor table and MP3142 - Check MP2200.x 17479 88D0 Kinematic compensation %s not possible Cause of error: Kinematic compensation possible only for - Double-speed axes - PWM frequencies less than or equal to 5 kHz Corrective action: - Inform your service agency - Check MP7610 - Check MP2180 17480 C600 Current offset %s too large Cause of error: - The current offset of the power stage is too large Corrective action: - Inform your service agency - Check/replace the PWM cable - Replace the power module - PWM output to CC is defective 17481 C640 PIC switching not possible in %.2s Cause of error: - The nominal value(S in inverter.inv) changed - after DSP start, or - after the current controller adjustment started, or - after the readiness of the power module was switched Corrective action: - Check the LT entry (MP2100) in the MP file - Check the nominal value of the PICS (the S column in inverter.inv) - If necessary, change the PWM frequency (to >= 5 kHz) - If required necessary, replace the power module 17614 8320 PIC: Actual value unequal to nominal value %.2s Cause of error: - Nominal value(value in column S for the selected power stage of the file inverter.in) = 1, but: - There is no PI - PI cannot be switched - PIC access is deactivated (MP2221, bit 0 = 1) - Nominal value(value in column S for the selected power stage of the file inverter.inv) = 0, but: - PIC access is deactivated (MP2221, bit 0 = 1) and PIC was already switched to 1 Corrective action: - Check the entered power stage in the machine parameter file (MP2100) - Check the nominal value of the PICS (value in column S for the selected power stage of the file inverter.inv) - If necessary, change the PWM frequency (to >= 5 kHz) - If necessary, replace the power module 17662 Active traverse range incorrect Cause of error: The traverse direction was changed during a program interruption. Corrective action: Reselect the correct traverse direction. 17663 DCM: Status settings incorrect Cause of error: The machine parameter MP7300 is set so that the TNC deletes the tool data at program end. Then collision-protected traversing is no longer possible. Corrective action: Set MP7300 so that the TNC does not reset the tool status at program end. Then conduct a TOOL CALL so that the compensation values are active. 17735 MC nominal-to-actual position error too large %.2s Cause of error: The following error of a moving axis is greater than the value specified in the machine parameter MP641.x. Corrective action: - Reduce the contouring feed rate, increase the rotational speed. - Remove any possible sources of vibration. - Inform your service agency if the error occurs frequently. 17738 Limit switch %.2s+ Cause of error: The calculated tool path exceeds the machine's positive traverse limits. Positive traverse range is defined with MP91x.x. Corrective action: - Check the programmed coordinates. If required, edit the program. - Check the reference point. If required, set a new reference point. 17739 Limit switch %.2s- Cause of error: The calculated tool path exceeds the machine's traverse limits. Negative traverse range is defined with MP92x.x. Corrective action: - Check the programmed coordinates. If required, edit the program. - Check the reference point. If required, set a new reference point. 17938 EnDat connection not possible Cause of error: Not able to make connection to encoder with EnDat interface. Corrective action: - Check the connection to the EnDat encoder - Inform your service agency 18052 88E0 Brake test %s not possible Cause of error: - A brake test is not possible because the axis is not in a control loop. Corrective action: - Inform your service agency - Software error 18053 C670 Motor encoder: EnDat 2.2 not possible %.2s Cause of error: - EnDat communication is defective - An encoder with EnDat 2.2 interface is selected in the motor table, although no EnDat 2.2 encoder is connected - The EnDat 2.2 protocol cannot be read - The EnDat measuring system has too low an interpolation rate in EnDat2.2 mode (less than 1024, e.g. EQN 1325). Operation possible only in EnDat2.1 mode Corrective action: - Check whether the encoder supports EnDat 2.2 - Check the motor table (SYS column) - Check machine parameter MP2206.x - Check the cable ground and shield - Check the cable (compare the cable ID number with the documentation) - Check the speed encoder cable (defective or too long) - Check the speed encoder - Change EnDat mode (MP2206) - Exchange the motor control board - Inform your service agency 18054 C680 Position encoder: EnDat 2.2 not possible %.2s Cause of error: - EnDat communication is defective - An encoder with EnDat 2.2 interface is selected in MP 118/119, although no EnDat 2.2 encoder is connected - The EnDat 2.2 protocol cannot be read Corrective action: - Check whether the position encoder supports EnDat 2.2 - Check machine parameters MP 118/119 - Check the cable ground and shield - Check the cable (compare the cable ID number with the documentation) - Check the position encoder cable (defective or too long) - Check the position encoder - Change EnDat mode (MP 118/MP119) - Exchange the motor control board - Inform your service agency 18060 3DROT not permitted Cause of error: You tried to conduct one of the following functions while the working plane was tilted: - Setting a reference point - A touch probe cycle 40x for measuring a misalignment Corrective action: Deactivate the tilted working plane function and restart the program. 18075 MC 1st violation of limit switch %.2s+ Cause of error: The safety limit switch MP650.x was tripped for the first time. Corrective action: - Press "machine on" to cancel the error message and move to the limit switch range. 18076 MC 1st violation of limit switch %.2s- Cause of error: The safety limit switch MP670.x was tripped for the first time. Corrective action: - Press "machine on" to cancel the error message and move to the limit switch range. 18145 Called PGM was changed Cause of error: You have edited and not yet saved an NC program that was called by another program during program run. Corrective action: Save the called NC program (e.g. by calling the file management over the PGM MGT key) and restarting the calling NC program. 18146 Multiple marking not allowed Cause of error: You tried to run one of the functions listed below although multiple files and/or directories are marked: - Open with - Rename - Set/cancel write protection - Selecting a file - Remove USB device Corrective action: Make sure that only one file or the USB device is marked and restart the function. 18147 Function for file, not directory Cause of error: You tried to run one of the following functions although a directory is selected: - Open with - Set/cancel write protection - Selecting a file Corrective action: Make sure that a file is marked and rerun the function. 18148 PGM protectn. not set/cancelable Cause of error: You tried to set or cancel the file protection although file protection is already set or canceled. Corrective action: Check how the file protection is set and, if required, rerun the function. 18149 File type protected by MP Cause of error: You tried to edit or delete a file although this file type is protected by machine parameter. Corrective action: If required, check machine parameter 7224.1 and reset. 18150 OPEN WITH not allowed Cause of error: You tried to open a file with the "OPEN WITH" function, although only an editor is available for this file type. Corrective action: Open the file directly with the SELECT soft key or the ENT key. 18156 USB device cannot be removed Cause of error: You tried to run the "remove USB device" function, although the TNC does not now access this device. Corrective action: Check whether a file on this drive is selected in any operating mode. If required, select another file that is saved on the hard disk of the TNC and rerun the function. 18157 No USB device marked Cause of error: You tried to run the "remove USB device" function although you have not marked any USB device in the directory tree. Corrective action: In the directory tree, mark the USB device to be removed and rerun the function. 18220 PL configuration incorrect Cause of error: Number of physical PLs of PLB 510 or PL 4xxB differs from the setting in MP4031. Corrective action: - Inform your service agency - Check the configuration in MP4031 - Check the wiring of PLB 510 or PL 4xxB - Switch the control off and on again 18273 F300 Cancelation switch-off test %d Cause of error: - The switch-off test was ended automatically because the maximum permissible delay time was exceeded. - The NC did not properly finish a test section. - The NC does not perform a certain test. Corrective action: - Check whether a previous system error of the NC led to the cancelation of the test section - Check the software version - Inform your service agency 18280 %s Cause of error: Corrective action: 18281 A082 CC%d NE2 level does not change after 0 in dyn. test Cause of error: - During the dynamic test of the 2nd emergency stop loop (every 1.5 minutes at the latest), a temporary change to 0 V level is expected at the input (NE2). If a 0 V or 24 V level remains continuously on inside the test window of 100 ms, it causes the error. - The time window for the dynamic test is too small (computing time problems, software errors) Corrective action: - Check the software version - Inform your service agency - Check the wiring - Check the emergency stop button - Exchange the hardware 18303 CC%d inverter for axis RDY=0 (safety relay) Cause of error: Safety relay for axes (K1) has a short circuit to 0 V. Corrective action: - Check the hardware. 18304 CC%d inverter for axis RDY=1 (safety relay) Cause of error: Safety relay for axes (K1) has a short circuit to +24 V. Corrective action: - Check the hardware. 18325 MC S software error %d Cause of error: - Software error Corrective action: - Inform your service agency 18371 MC start test of the cutoff channels not possible Cause of error: The start test of the cutout channels was commanded through the PLC, although the machine-on input is inactive. Corrective action: - Error in PLC program - Inform your service agency 18401 Internal error while copying! Cause of error: Internal software error during file copying process. Corrective action: Inform your service agency 18429 9200 MP2606.x incorrect Cause of error: - On the CC 424, the input range for MP2606.x is 0.0 to 0.5. Corrective action: - Check the input values for MP2606.x - Inform your service agency 18430 9340 PWM frequency error Cause of error: - Entered PWM frequency in MP2180 lies outside the permissible input range - PWM frequencies that may not be combined with each other were selected. Corrective action: - Check MP2180 - Inform your service agency 18431 9350 PWM frequency too high Cause of error: - PWM frequency selected over 5000 kHz for PWM output X51 or X52, although PWM output X53 or X54 is active Corrective action: - Check MP2180 for PWM output X51 or X52 - Deactivate PWM output X53 and/or X54 - Inform your service agency 18432 9370 "Inverter.inv" is not supported %s Cause of error: - The 'Inverter.inv' file is not supported by this software Corrective action: - Replace the 'Inverter.inv' file with 'Motor.amp' - Inform your service agency 18433 93A0 PDT1 feedforward current contrlr: Wrong motor type Cause of error: - Control through the MP2440 PDT1 feedforward for the current circuit of a drive with, for example, a linear or asynchronous motor activated. - PDT1 feedforward only for current control circuit of a drive with synchronous motors. Corrective action: - Deactivate the PDT1 feedforward by entering the value '0' in MP2440. - Inform your service agency. 18434 E000 Start test of the cutoff channels not possible Cause of error: - Start of the 'tests of cutout channels' by PLC not possible because the control is not in the 'AUTO' condition. - Control is in 'emergency stop' condition. - 'Machine on' input is active. Corrective action: - Check the PLC program and correct if necessary. - Inform your service agency. 18435 E190 RDY.x status of axes stays active (safety relay) %s Cause of error: - Measured status of the '-STO.A.G' signals remain inactive during the test (high level) - The '-STO.A.G' signal does not change to the 'active' status (low level), even though the MC sets the corresponding signal status - The power stage (inverter) of at least 1 feed axis or auxiliary axis is not locked through the '-STO.A.G' signal. Corrective action: - Check the wiring - Hardware defective - Inform your service agency 18436 9210 MP2520 %s too large Cause of error: - Differential factor is too large (max. value 0.5 [As^2/rev]) Corrective action: - Select MP2520.x less than 0.5 - Inform your service agency 18437 89F0 PLC input inactive %s Cause of error: - A high-speed input is defined in MP4130.0 that stays inactive when the motor is switched on. - The high-speed input is not enabled over W522. Corrective action: - Inform your service agency - Check the PLC program - Check the high-speed PLC input (MP4130.5) 18438 9360 Double speed not possible Cause of error: - Control loop on X51 or X52 is defined as 'double speed', although the control loop on X53 or X54 is active - Control loop on X55 or X56 is defined as 'double speed', although the control loop on X57 or X58 is active (only CC 4xx with 8 control loops) Corrective action: - Define the control loop on X51 or X52 as 'single speed', or deactivate the PWM output X53 or X54 - Define the control loop on X55 or X56 is defined as 'single speed', or deactivate the PWM output X57 or X58 (only CC 4xx with 8 control loops) - Inform your service agency 18439 9380 Voltg. protctn. mod. param. %.2s Cause of error: - Entry in MP2160 is incorrect - This is an internal software error Corrective action: - Check the entry in MP2160 - Check the software version - Inform your service agency 18440 9390 Increased current ctrlr factors: Wrong motor type %s Cause of error: - In MP2450, the compensation in the current control loop is activated for a motor type other than a synchronous motor (linear motor, asynchronous motor). Corrective action: - Deactivate the compensation for increased current control factors by entering the value '0' in MP2450. 18441 93B0 PDT1 feedforward current contrlr.: Invalid cutoff freq. Cause of error: - Illegal maximum cutoff frequency in MP2440. - The following are the maximum cutoff frequencies for the respective PWM frequencies: PWM frequency Maximum cutoff frequency 3333 Hz 800 Hz 4000 Hz 960 Hz 5000 Hz 1200 Hz 6666 Hz 1600 Hz 8000 Hz 1920 Hz 10000 Hz 2400 Hz Corrective action: - Enter the permissible cutoff frequency in MP2440. - Inform your service agency. 18442 E1A0 RDY.x status of axes stays inactive (safety relay) %s Cause of error: - Measured status of the '-STO.A.G' signals remain active during the test (high level) - The '-STO.A.G' signal does not change to the 'inactive' status (high level), even though the MC sets the corresponding signal status - The power stage (inverter) of at least 1 feed axis or auxiliary axis is locked through the '-STO.A.G' signal. Corrective action: - Check the wiring - Hardware defective - Inform your service agency 18472 8330 Brake test was interrupted %s Cause of error: The brake test was canceled by - PLC through Module 9161 = 0 - Missing enabling signal (emergency stop, X150, ...) - Other error message Corrective action: - Check the PLC program - Check the enabling signals - Inform your service agency 18473 9220 Incorrect speed encoder input Cause of error: - Incorrect entry in MP112 or MP113 - The assignment of the speed encoder input to the PWM output is incorrect Corrective action: - Check the entry in MP112 or MP113 - Inform your service agency 18474 9230 Unknown motor type Cause of error: - Incorrect motor type in the motor table - Unsupported motor type in the motor table - Incorrect motor data in the motor table Corrective action: - Inform your service agency 18475 9240 Incorrect encoder type %s Cause of error: - Selected encoder does not match the connected one Examples: EnDat is selected, but an incremental encoder is connected EnDat 2.1 is selected, but EnDat 2.2 is connected - The selected encoder is not supported by this CC Corrective action: - Check MP2206 (or SYS in the motor table)- Inform your service agency 18476 9250 Motor encoder: EnDat 2.2 not possible %.2s Cause of error: - EnDat communication is defective - An encoder with EnDat 2.2 interface is selected in the motor table, although no EnDat 2.2 encoder is connected - The EnDat 2.2 protocol cannot be read Corrective action: - Check whether the encoder supports EnDat 2.2 - Check the motor table (SYS column) - Check machine parameter MP2206.x - Check the cable ground and shield - Exchange the motor control board - Check the cable (compare the cable ID number with the documentation) - Check the speed encoder cable (defective or too long) - Check the speed encoder - Inform your service agency 18477 9270 Rated speed of motor unknown Cause of error: - The entry in the motor table is zero Corrective action: - Inform your service agency 18478 9280 Parameter filter 1 invalid %.2s Cause of error: - Incorrect entry in MP2542.x, MP2552.x, MP2562.x or MP2572.x - This is an internal software error Corrective action: - Check entries in MP2542.x, MP2552.x, MP2562.x and MP2572.x - Check the software version - Inform your service agency 18479 9290 Parameter filter 2 invalid %.2s Cause of error: - Incorrect entry in MP2543.x, MP2553.x, MP2563.x or MP2573.x - This is an internal software error Corrective action: - Check entries in MP2543.x, MP2553.x, MP2563.x and MP2573.x - Check the software version - Inform your service agency 18480 92A0 Parameter filter 3 invalid %.2s Cause of error: - Incorrect entry in MP2544.x, MP2554.x, MP2564.x or MP2574.x - This is an internal software error Corrective action: - Check entries in MP2544.x, MP2554.x, MP2564.x and MP2574.x - Check the software version - Inform your service agency 18481 92B0 Parameter filter 4 invalid %.2s Cause of error: - Incorrect entry in MP2545.x, MP2555.x, MP2565.x or MP2575.x - This is an internal software error Corrective action: - Check entries in MP2545.x, MP2555.x, MP2565.x and MP2575.x - Check the software version - Inform your service agency 18482 92C0 Parameter filter 5 invalid %.2s Cause of error: - Incorrect entry in MP2546.x, MP2556.x, MP2566.x or MP2576.x - This is an internal software error Corrective action: - Check entries in MP2546.x, MP2556.x, MP2566.x and MP2576.x - Check the software version - Inform your service agency 18483 92D0 Line count of motor has changed Cause of error: - Line count of the motor has changed, although it was not switched off. Corrective action: - Inform your service agency 18484 92E0 Line count for motor encoder incorrect %s Cause of error: - Encoder line count in the parameter is not equal to the EnDat line count found - Error in entry in MP2202 - Incorrect entry under STR in motor table - EnDat 2.2 motor encoder without line count information must be defined as STR = 1 or MP2202=1 Corrective action: - Change MP2202 - Change STR in motor table - Inform your service agency 18486 9300 Field angle determination %s not allowed Cause of error: - Field angle determination is not allowed in this mode - The method selected for determining the field angle is invalid or not possible with this encoder Corrective action: - Check the entry in MP2250.x (only CC 424), MP2252.x (only CC 424) and MP2254.x and/or in the SYS column of the motor table - Inform your service agency 18487 9310 Wrong input for position encoder Cause of error: - An incorrect input was selected for the position encoder (MP110.x/MP111.x) - Possible configurations CC424: 6 control loops: X201 to X206 8 control loops: X201 to X208 10 control loops: PWM outputs X51 to X56: X201 to X206 PWM outputs X57 to X60: X207 to X210 12 control loops: PWM outputs X51 to X56: X201 to X206 PWM outputs X59 to X64: X209 to X214 14 control loops: PWM outputs X51 to X58: X201 to X208 PWM outputs X59 to X64: X209 to X214 16 control loops: PWM outputs X51 to X58: X201 to X208 PWM outputs X59 to X66: X209 to X216 - Possible configuration CC61xx: PWM output <-> position encoder X51 <-> X201 X52 <-> X202 X53 <-> X203 X54 <-> X204 X55 <-> X205 X56 <-> X206 Corrective action: - Check MP110.x/MP111.x - Inform your service agency 18488 C480 V/Hz control mode with encoder %.2s Cause of error: - In the motor table, volts-per-hertz control mode is set (STR == 0), but a motor encoder is indicated (SYS <> 0) Corrective action: - Correct the encoder entry in the motor table - Inform your service agency 18489 C650 No ENDAT interpolation factor %.2s Cause of error: - No ENDAT interpolation factor received by MC - This is an internal software error Corrective action: - Check the software version - Inform your service agency 18490 CFF0 DSP error %.2s module=%d line=%d Cause of error: - This is an internal software error Corrective action: - Inform your service agency 18491 E180 Z1-track amplitude too high %.2s Cause of error: - The amplitude of the Z1-track encoder signal for the speed encoder is too high - Noise on motor encoder signal - Short circuit in the motor encoder cable - Z1-track signal amplitude of motor encoder too high Corrective action: - Check the connection of the motor encoder - Check the cable of the speed encoder - Check the motor encoder - Inform your service agency 18629 Software option not active Cause of error: You tried to use a software option that is not enabled on your TNC. Corrective action: Contact your machine tool builder or the control manufacturer to purchase the software option. 18630 Kinematics cannot be restored Cause of error: You tried to restore kinematics that do not match the currently active kinematics. Corrective action: Restore only kinematics that you have saved previously from an identical kinematics description. 18631 Function not permitted Cause of error: You tried to use a feature that is not enabled on your TNC by the Feature Content Level (FCL) management. Corrective action: By default, FCL functions are locked after a software update. By entering the code number 65535 in the SIK menu, you can enable these functions for a certain period of time for test purposes. You can enable FCL functions permanently by purchasing and entering a code number. For more information, contact your machine tool builder or the control manufacturer. 18632 Contradictory workpc. blank dim. Cause of error: The workpiece blank dimensions you have defined in a fixed cycle are smaller than the dimensions of the finished part. Corrective action: Check the cycle definition and correct the input values. 18766 C022 SMB or SPL configuration error Cause of error: - Configuration error in the HSCI system - Configuration error in the safe machine operating panel MB 6xx S or a safe PL 6xxx S - A new device type has been connected that is not yet supported by the current CC software - Error in the MC's configuration data to the CC Corrective action: - Software update - Inform your service agency 18768 C026 CC-CC communication, watchdog error Cause of error: - An HSCI station causes an offset error - Incorrect message size by MC - Message transmission canceled Corrective action: - Software update - Exchange the PL 6xxx S - Inform your service agency 18770 C02C Watchdog error in PL / SPL Cause of error: - Watchdog of the PL 6xxx (S) was not retriggered - Hardware error on the PL 6xxx (S) Corrective action: - Exchange the PL 6xxx (S) - Inform your service agency 18771 C02D Watchdog error, HSCI module Cause of error: - HSCI module of the CC is defective -> HSCI messages cannot be received any longer -> The watchdog is not retriggered any longer - HSCI cable defective Corrective action: - Check the connection of the HSCI cable - Check/replace the HSCI cable - Exchange the CC - Inform your service agency 18773 C025 CC-CC communication, CRC error Cause of error: - An HSCI station causes an offset error - Incorrect message size by MC Corrective action: - Software update - Inform your service agency 18774 C027 HSCI message is missing Cause of error: - HSCI message (low-prio) is missing - An HSCI station causes an error - Message list in MC is faulty Corrective action: - Check the HSCI devices - Software update - Inform your service agency 18775 C028 MC acknowledgment is missing Cause of error: - An HSCI message from the CC to the MC was not acknowledged Corrective action: - Software update - Inform your service agency 18777 C02B Watchdog error in SMB Cause of error: - Watchdog of the MB 6xx S was not retriggered - Hardware error on the MB 6xx S Corrective action: - Exchange the MB 6xx S - Inform your service agency 18786 9330 Incorrect pos. encoder input configured %s Cause of error: - The configured position encoder input does not exist Corrective action: - Check the configuration of the position encoder inputs - Inform your service agency 18790 9260 Motor parameters changed Cause of error: - The motor type was changed without switching off the drive Corrective action: - Inform your service agency 18791 BB00 CC%d MC command %d to CC software is not allowed Cause of error: - MC command not permitted for this software variant of the CC - MC command not permitted at this point in time. Decimal code = low byte of the command code (0...255) - Internal software error Corrective action: - Check the software version - Inform your service agency 18792 9320 Position encoder: EnDat 2.2 not possible %.2s Cause of error: - EnDat communication error - An encoder with EnDat 2.2 interface is selected in MP 118/119, although no EnDat 2.2 encoder is connected - The EnDat 2.2 protocol cannot be read Corrective action: - Check whether the position encoder supports EnDat 2.2 - Check machine parameter MP118.x / MP119.x - Check the cable ground and shield - Exchange the motor control board - Check the cable (compare the cable ID number with the documentation) - Check the position encoder cable (defective or too long) - Check the position encoder - Inform your service agency 18821 93C0 INVERTER.INV is faulty %s Cause of error: - Incorrect entry in the power module table: INVERTER.INV - Incorrect entry for I-MAX, U-IMAX or R sensor - R sensor not identical to U-IMAX/I-MAX Corrective action: - Check the entries for I-MAX, U-IMAX and R sensor - Inform your service agency 18822 C5B0 Illegal reference run of motor encoder %s Cause of error: - A touch-probe cycle is active while a reference value is requested by the motor encoder. Corrective action: - Inform your service agency 18823 C5C0 Illegal reference run of position encoder %s Cause of error: - A touch-probe cycle is active while a reference value is requested by the position encoder. Corrective action: - Inform your service agency 18824 D300 Data transm. SPL to CC, CRC error at HSCI addr.: %d Cause of error: - HSCI connecting cable is defective or not connected - Data transmission error in the HSCI system - A safe PL 6xxx FS is transmitting erroneous data - Incorrect HSCI message size (MC software) Corrective action: - Check the HSCI connecting cable - Exchange the safe PL 6xxx FS - Software update - Inform your service agency 18825 D400 Data transm. SPL to CC, watchdog error at HSCI addr.: % d Cause of error: - Data transmission error in the HSCI system - A safe PL 6xxx FS is transmitting erroneous data - The HSCI transmission is disturbed Corrective action: - Software update - Exchange the PL 6xxx FS - Inform your service agency 18826 E002 Status em.stop input signal not equal to test output: T 2 Cause of error: - The signal level of the test output 'T2' differs from that of the 'Emergency Stop' input of the CC. CC424: '-NE2' signal CC61xx: '-ES.B' signal Corrective action: - Check the wiring - Inform your service agency 18861 HSCI: Hardware error Cause of error: Error during access to the HSCI hardware. Corrective action: - Inform your service agency - For more diagnostic information, refer to the diagnosis menu 18862 HSCI: Error initialization Cause of error: Error during initialization of the HSCI hardware. Corrective action: - Inform your service agency - For more diagnostic information, refer to the diagnosis menu 18891 M91 or M92 not possible Cause of error: While the working plane is tilted, you have programmed an NC block with M91 or M92, which at the same time calls an NC macro by a different M function. Corrective action: If required, change the sequence of the M functions in the NC block. 18903 Semifeedforward not permitted Cause of error: Velocity semifeedforward control has been activated although not permitted via PLC. Corrective action: - Deactivate velocity semifeedforward control (MP1396.x, FN function) - Inform your service agency 18904 Directory does not exist Cause of error: - The directory you defined in an NC block (e.g. PGM CALL) does not exist. - When copying files: The target directory you defined does not exist. Corrective action: - Edit the NC program. - Use only existing directories for copying functions. 18912 CC%d inverter for spindle RDY=1 (safety relay) Cause of error: Spindle cannot be switched off with SHS1A through the safety relay in the inverter. Corrective action: - Check the wiring - Inform your service agency 18913 CC%d inverter for spindle RDY=0 (safety relay) Cause of error: Spindle cannot be switched on with SHS1A through the safety relay in the inverter. Corrective action: - Check the wiring - Inform your service agency 18914 Cycle generation is defective Cause of error: An error occurred during automatic generation of the cycle structure. Working with touch-probe and/or machining cycles is not or not entirely possible. Corrective action: For details on the error cause, please refer to the "makecycle.log" file in the "PLC:\" directory of the TNC. 18915 HSCI: IOC file not found Cause of error: - Entry in OEM.SYS does not exist - IOC file does not exist Corrective action: - Restart the control - Check the IOC file and OEM.SYS - Inform your service agency 18928 M128 not allowed! Cause of error: You tried to switch the traverse range although M128 or the TCPM FUNCTION is active. Corrective action: Cancel M128 or the TCPM FUNCTION and then switch the traverse range again. 19093 E1C0 RDY.x status of spindle stays active (safety relay) %s Cause of error: - Status of the '-STOS.A.G' signals remain inactive during the test (high level) - '-STOS.A.G' signal does not change to the 'active' status (low level), even though the MC assigns the corresponding signal status - The power stage (inverter) of the spindle is not locked through the '-STOS.A.G' signal. Corrective action: - Check the wiring - Hardware defective - Inform your service agency 19094 8063 CC%d timeout in S status test Cause of error: - The MC activates the S status evaluation too late after a test. - The maximum test switch-off time was exceeded. Corrective action: - Inform your service agency 19101 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: TCA: Das Leistungsteil hat mindestens einen Fehler erkannt. Corrective action: Auswertung der weiteren aktuellen Meldungen 19102 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: TCA: Der Geber hat mindestens einen Fehler erkannt. Corrective action: Auswerung der weiteren aktuellen Meldungen 19103 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: TCA: Das Leistungsteil hat mindestens einen Fehler erkannt Corrective action: Auswertung der weiteren aktuellen Meldungen 19104 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: TCA: Der Geber hat mindestens einen Fehler erkannt Corrective action: Auswertung der weiteren aktuellen Meldungen 19236 LSV2 transfer interrupted! Cause of error: An external device could not transfer data quickly enough from the TNC. Corrective action: - Check the external device for readiness. - Reestablish connection. 19292 No reference power recorded Cause of error: Adaptive Feed Control (AFC), learning mode: The TNC could not find any reference power. Possible cause: Test cut in the air Corrective action: Repeat the teach-in cut. 19293 TOOL.T: too many teeth Cause of error: There are more than 20 teeth in the CUT column of the tool table. Corrective action: Reduce the number of teeth or use another tool with no more than 20 teeth. 19320 C02E CC firmware update required Cause of error: - An update of the firmware is required because of a hardware or software exchange Corrective action: - Inform your service agency 19391 8064 Powerfail AC Cause of error: An error occurred during the AC Fail process. The line voltage was intermittently interrupted. Possible causes: - Power failure - Dropout in line power - Defective protection of the line power supply - Check the wiring of the line power supply Corrective action: - Check the line power circuit breakers - Check the power supply wiring - Check the quality of the line voltage (possible dropouts) - Inform your service agency 19392 8065 Powerfail DC Cause of error: An error occurred during the DC Fail process. The dc-link voltage is below the specified limit. Corrective action: - Check the dc-link voltage - Check the DC-link charging contactor for interruptions - Check the line power supply - Check the line power circuit breakers - Check the wiring of the line power - Check the quality of the line voltage (possible dropouts) - Inform your service agency 19393 C030 Alarm with supply voltages CC%d Cause of error: - The internal supply voltages of the CC are outside of the specified range. Please pay attention to the diagnostic message "0xC038 voltage monitoring"! Corrective action: - Check the supply voltages on the CC: - Check the wiring of X69 - Cable length at X69 within specification? - Exchange the cable on X69 - Exchange the hardware - Inform your service agency 19394 C031 Alarm with supply voltages Cause of error: The supply voltages on a device in the HSCI line are outside of the specified range. Possible devices: - MC main computer - PL inputs/outputs - MB machine operating panel - Other CCs in the HSCI chain Possible causes: - Insufficient power supply to the devices - Short circuit in the power supply - Short circuit in PL inputs and outputs Corrective action: - Check the supply voltage in the connected devices - Check the wiring for possible short circuits (e.g. PLC inputs or outputs) - Exchange the hardware - Inform your service agency 19395 C032 System clock of the MC less than CC%d Cause of error: - Internal software error Corrective action: - Inform your service agency 19396 C033 System clock of MC greater than CC%d Cause of error: - Internal software error Corrective action: - Inform your service agency 19398 Measuring position not allowed Cause of error: The kinematic measurement resulted in a measuring position of 0° in one of the three rotary axes. This is not allowed. Corrective action: Select the starting angle, stopping angle and, if applicable, number of measurements on all three axes in a way that does not result in any 0° positions. 19411 PLC program could not be started Cause of error: - Time out during initialization of the Profibus or HSCI hardware Corrective action: - Inform your service agency 19423 8066 CC%d maximum temperature of controller card exceeded Cause of error: - The maximum temperature of the controller card (CC) was exceeded - Ambient temperature is too high Corrective action: - Check the air conditioning of the electrical cabinet - Check whether the fan is working - Inform your service agency 19424 8067 CC%d temperature of controller card below minimum Cause of error: - The temperature of the controller card (CC) is below the minimum - Ambient temperature is too low Corrective action: - Check the air conditioning of the electrical cabinet - Inform your service agency 19439 8061 Power module not ready Cause of error: - Readiness signal of the power supply module is inactive after the servo control starts. - Master contactor has opened - Error in PLC program - Power supply module, inverter defective Corrective action: - Try restarting the inverter. If the error recurs: - Inform your service agency - Check the wiring (main contactor) - Check the PLC program - Exchange the power supply module 19440 M function macro not allowed Cause of error: You tried to activate an M function macro while the M120 (LOOK AHEAD) function was active. Corrective action: The TNC cannot run any M function macros when M120 is active. Deactivate M120 in order to be able to start the desired M function macro. 19441 C3B0 Motor %s does not run under max. current Cause of error: - Motor locked or blocked - Inverter defective - Motor defective - Wrong motor addressed - Assignment of PWM outputs entered incorrectly - Motor power cables mismatched - Motor encoder cable mismatched - Incorrect motor connection - The motor is loaded with the maximum torque Corrective action: - Check the inverter and exchange it if necessary - Inspect the motor and cabling - Check the motor load - Check whether the shaft can run freely - Check the machine parameters - Inform your service agency 19442 C004 Undefined interrupt Cause of error: - Defective CC controller unit Corrective action: - Exchange the hardware - Inform your service agency 19443 93E0 PWM freq. greater than 5 kHz requires double speed %s Cause of error: - If the PWM frequency in MP2180.x is greater than 5000 Hz, then MP2000.x must be set to 1 (double speed) Corrective action: - Either reduce the PWM frequency in MP2180.x, - or set MP2000.x = 1 - Inform your service agency 19444 93F0 Maximum computer power exceeded Cause of error: - CC61xx: The desired computing power in MP 2000.x is not possible. The following configurations per controller unit are allowed: Single | Double 6 | 0 4 | 1 2 | 2 0 | 3 MP 2000.x = 0 single speed MP 2000.x = 1 double speed Corrective action: - Reduce the number of axes per controller unit - Change the double-speed axes to single-speed axes (MP 2000.x from 1 to 0) - Inform your service agency 19445 9400 Encoders with 11 µA are not supported Cause of error: - In MP118/119, bit 0 = '1' is set Corrective action: - In MP118/MP119, set bit 0 = '0' - Inform your service agency 19448 DCM: Tool status unknown Cause of error: You tried to use dynamic collision monitoring (DCM) without an active tool. Corrective action: - Run a tool call in order to activate the tool data. - Set the machine parameter MP7300 so that tool data are not automatically erased (for method of action, see User's Manual). After changing MP7300, run a tool call in order to activate the tool data. 19449 8190 Error in TNCopt measurement %.2s Cause of error: - The TNCopt measurement was cancelled Corrective action: - Check the TNCopt version - Check whether the control is active - Inform your service agency 19471 8000 CC%d Warning: Temperature of controller card is high Cause of error: - The temperature of the controller card has exceeded a warning threshold - Ambient temperature is too high Corrective action: - Check the air conditioning of the electrical cabinet - Check whether the fan is working - Inform your service agency 19472 8001 CC%d Warning: Temperature of controller card is low Cause of error: - The temperature of the controller card has fallen below a warning threshold - Ambient temperature is too low Corrective action: - Check the air conditioning of the electrical cabinet - Inform your service agency 19501 Error during self test Cause of error: An invalid message was received during the self test. Corrective action: Inform your service agency 19502 Timeout during self test Cause of error: An expected message was not received. Corrective action: - Check all cable connections and devices - Inform your service agency 19503 Communications error during self test Cause of error: An invalid message was received. Corrective action: Inform your service agency 19504 Unknown error during self test Cause of error: An error occurred during the self test. Corrective action: Inform your service agency 19533 8002 CC%d warning: Fan speed is low Cause of error: - The rotational speed of the fan in the CC controller unit has exceeded a warning threshold Corrective action: - Check the fan - Inform your service agency 19534 8003 CC%d early warning: dc-link current too high Cause of error: - The DC-link voltage of the temperature of the supply module has exceeded a warning threshold Corrective action: - Reduce the DC-link voltage by: - Adjust the acceleration/braking ramps of the axes/spindles - Check MP2390 and MP2392 - Inform your service agency 19536 81A0 Error in TNCopt measurement %.2s Cause of error: - Invalid CC-diag channel is selected in the oscilloscope. Corrective action: - Select another channel 19537 93D0 Transmission ratio is incorrect %s Cause of error: - Incorrect entry in transmission ratio - Incorrect entry in encoder line count - Incorrect entry in position encoder resolution Corrective action: - Check the entries for motor line count, transmission ratio and position encoder resolution - Inform your service agency 19570 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Lebenszeichenfehler zyklische Daten Corrective action: Kundendienst benachrichtigen 19571 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Temperaturfühler Kühlkörper Drahtbruch Corrective action: Kundendienst benachrichtigen 19572 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Temperaturfühler Kühlkörper Kurzschluß Corrective action: Kundendienst benachrichtigen 19573 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: nicht dokumentiert Corrective action: Kundendienst benachrichtigen 19574 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Hardware Strombegrenzung in Phase U Corrective action: Kundendienst benachrichtigen 19575 8170 CC%d DQ-LT: HW I_grenz Phase V %.2s W%d St=%d Cause of error: Die Hardware Strombegrenzung der Phase V hat angesprochen. Die Pulsung in dieser Phase wird für eine Pulsperiode gesperrt. - Regelung ist fehlerhaft parametriert. - Fehler im Motor oder in den Leistungsleitungen. - Leistungsleitungen überschreiten die maximal zulässige Länge. - Motorlast zu groß. - Leistungsteil defekt. Corrective action: - Motordaten überprüfen. - Schaltungsart des Motors (Stern-Dreieck) überprüfen. - Motorlast überprüfen. - Anschlüsse der Leistungsleitungen überprüfen. - Leistungsleitungen auf Kurzschluss oder Erdfehler prüfen. - Länge der Leistungsleitungen überprüfen. 19576 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Hardware Strombegrenzung in Phase W Corrective action: Kundendienst benachrichtigen 19577 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Unterspannung 24V Warnung Corrective action: Kundendienst benachrichtigen 19578 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Betriebsdauer Lüfter erreicht oder überschritten Corrective action: Kundendienst benachrichtigen 19579 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Überspannung 24V Warnung Corrective action: Kundendienst benachrichtigen 19580 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Unterspannung Warnung (FPGA intern diverse Spannungen) Corrective action: Kundendienst benachrichtigen 19581 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Istwert- / Sollwertaufbereitung nicht mehr synchron zum DRIVE-CLiQ Corrective action: Kundendienst benachrichtigen 19582 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Safety Integrated - Defekt in einem Überwachungskanal Corrective action: Kundendienst benachrichtigen 19583 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Safety Integrated - Sicherer Halt aktiv Corrective action: Kundendienst benachrichtigen 19584 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Safety Integrated - Sicherer Stopp 1 aktiv Corrective action: Kundendienst benachrichtigen 19585 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Alarm mit der Sonderbedeutung, daß der Alarmspeicher zu löschen ist. Corrective action: Kundendienst benachrichtigen 19586 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Schlechte Synchronisation (Jitter oberhalb der Warnschwelle) Corrective action: Kundendienst benachrichtigen 19587 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Schwache Empfangsqualität (SA-Link Fehlerzähler oberhalb der Warnschwelle) Corrective action: Kundendienst benachrichtigen 19588 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: SPI-Bus (Zugriffsfehler) Corrective action: Kundendienst benachrichtigen 19590 8180 Geb1: Warnschw NM_abstand Cause of error: Der gemessene Nullmarkenabstand entspricht nicht dem parametrierten Nullmarkenabstand. Bei abstandscodierten Gebern wird der Nullmarkenabstand aus paarweise erkannten Nullmarken ermittelt. Daraus ergibt sich, dass eine fehlende Nullmarke abhängig von der Paarbildung zu keiner Störung führen kann und auch keine Auswirkung im System hat. Der Nullmarkenanstand für die Nullmarkenüberwachung wird in p0425 (Rotatorischer Geber) bzw. p0424 (Linearer Geber) eingestellt. Warnwert (r2124, dezimal interpretieren): Letzter gemessener Nullmarkenabstand in Inkrementen (4 Inkremente = 1 Geberstrich). Das Vorzeichen kennzeichnet die Verfahrrichtung bei der Erfassung des Nullmarkenabstandes. Corrective action: - EMV-gerechte Verlegung der Geberleitungen prüfen. - Steckverbindungen überprüfen. - Gebertyp prüfen (Geber mit äquidistanten Nullmarken). - Parameter für Nullmarkenabstand anpassen (p0424, p0425). - Geber bzw. Geberleitung tauschen. 19591 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Geb1: Warnschw NM ausgef Der 1.5-fache parametrierte Nullmarkenabstand wurde überschritten. Der Nullmarkenanstand für die Nullmarkenüberwachung wird in p0425 (Rotatorischer Geber) bzw. p0424 (Linearer Geber) eingestellt. Warnwert (r2124, dezimal interpretieren): Anzahl der Inkremente nach POWER ON oder seit der letzten erfassten Nullmarke (4 Inkremente = 1 Geberstrich). Corrective action: - EMV-gerechte Verlegung der Geberleitungen prüfen. - Steckverbindungen überprüfen. - Gebertyp prüfen (Geber mit äquidistanten Nullmarken). - Parameter für Nullmarkenabstand anpassen (p0425). - Geber bzw. Geberleitung tauschen. 19592 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Die Geberauswertung bei einem Motor mit DRIVE-CLiQ hat eine zu hohe Temperatur erkannt. Die Fehlerschwelle liegt bei 125 °C. Warnwert (r2124, dezimal interpretieren): Gemessene Baugruppentemperatur in 0.1 °C. Corrective action: Die Umgebungstemperatur beim DRIVE-CLiQ-Anschluss des Motors reduzieren. 19593 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Die Übertragung des seriellen Kommunikationsprotokolls zwischen Geber und Auswertemodul ist fehlerhaft. Warnwert (r2124, binär interpretieren): Bit 0: Alarmbit im Positionsprotokoll. Bit 1: Falscher Ruhepegel auf der Datenleitung. Bit 2: Geber antwortet nicht (liefert innerhalb 50 ms kein Startbit). Bit 3: CRC-Fehler: Die Prüfsumme im Protokoll vom Geber passt nicht zu den Daten. Bit 4: Quittung vom Geber fehlerhaft: Der Geber hat den Auftrag falsch verstanden oder kann ihn nicht ausführen. Bit 5: Interner Fehler im seriellen Treiber: Ein unzulässiger Mode-Befehl wurde angefordert. Bit 6: Timeout beim zyklischen Lesen. Bit 8: Protokoll ist zu lang (z. B. > 64 Bit). Bit 9: Überlauf des Empfangspuffers. Bit 10: Frameerror beim doppelt Lesen. Bit 11: Paritätsfehler. Bit 12: Datenleitungspegel während der Monoflopzeit fehlerhaft. Corrective action: - EMV-gerechte Verlegung der Geberleitungen prüfen. - Steckverbindungen überprüfen. - Geber tauschen. 19594 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Das Fehlerwort des EnDat-Gebers enthielt gesetzte Warnbits. Warnwert (r2124, binär interpretieren): Bit 0: Frequenz Überschreitung (Drehzahl zu hoch). Bit 1: Temperatur Überschreitung. Bit 2: Regelreserve Beleuchtung überschritten. Bit 3: Batterie entladen. Bit 4: Referenzpunkt überfahren. Corrective action: Geber tauschen. 19596 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Die Amplitude (C^2 + D^2) der Spur C oder D des Gebers oder aus den Hallsignalen liegt nicht im Toleranzband. Nominal müssen die Signalpegel im Bereich 375 mV bis 600 mV liegen (500 mV -25 % / +20 %). Die Auslöseschwellen liegen dagegen bei < 230 mV oder > 750 mV (Frequenzgang). Ebenso führt eine Übersteuerung des A/D-Wandlers zu diesem Fehler. Wenn die Amplitude nicht im Toleranzband liegt, dann kann sie nicht zur Initialisierung der Startposition herangezogen werden. Warnwert (r2124, dezimal interpretieren): Lowword: Signalpegel der Spur C (16 Bit mit Vorzeichen). Highword: Signalpegel der Spur D (16 Bit mit Vorzeichen). Ein Signalpegel von 500 mV entspricht dem Zahlenwert von 5333 hex = 21299 dez. Corrective action: - EMV-gerechte Verlegung der Geberleitungen prüfen. - Steckverbindungen überprüfen. - Geber bzw. Geberleitung tauschen. - Sensor Module prüfen (z. B. Kontakte). - Hallsensor-Box prüfen. 19597 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Die Amplitude (A^2 + B^2) der Spur A oder B liegt nicht im Toleranzband. SMC20: Nominal liegen die Signalpegel bei 500 mV (500 mV -25 % / +20 %). Die Auslöseschwelle liegt bei < 300 mV. SMC10: Nominal liegen die Signalpegel bei 2900 mV (2.0 Veff). Die Auslöseschwelle liegt bei < 1414 mV (1.0 Veff). Warnwert (r2124, dezimal interpretieren): Lowword: Amplitude Wurzel(A*A + B*B). SMC20: Ein Signalpegel von 500 mV Scheitelwert entspricht dem Zahlenwert von 299A hex = 10650 dez. SMC10: Ein Signalpegel von 2900 mV Scheitelwert entspricht dem Zahlenwert von 3333 hex = 13107 dez. Highword: Winkel 0 bis 65535 entspricht 0 bis 360 Grad der Feinlage. Null Grad liegt beim negativen Nulldurchgang der Spur B. Corrective action: - Drehzahlbereich prüfen, Frequenzgang (Amplitudengang) der Messeinrichtung ist für den Drehzahlbereich nicht ausreichend. - EMV-gerechte Verlegung der Geberleitungen prüfen. - Steckverbindungen überprüfen. - Geber bzw. Geberleitung tauschen. - Sensor Module prüfen (z. B. Kontakte). - Verschmutzung der Codescheibe. - Alterung der Beleuchtung. 19598 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: On an HTL/TTL rotary encoder the shaft speed difference between two scanning cycles exceeded the value in p0492. Warning value (r2124, interpret decimally): Only for error diagnostics within Siemens. Corrective action: - Check the tachometer power line for breaks. - Check the grounding of the tachometer shield. - If required, increase the setting of p0492. 19599 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: |Die Amplituden- oder Phasen- oder Offsetkorrektur für die Spur A oder B ist an der Begrenzung. Amplitudenfehlerkorrektur: Amplitude B / Amplitude A = 0.78 ... 1.27 Phase: <84 Grad oder >96 Grad SMC20: Offsetkorrektur: +/-140 mV SMC10: Offsetkorrektur: +/-650 mV Warnwert (r2124, hexadezimal interpretieren): xxx1: Minimum von Offsetkorrektur Spur B xxx2: Maximum von Offsetkorrektur Spur B xx1x: Minimum von Offsetkorrektur Spur A xx2x: Maximum von Offsetkorrektur Spur A x1xx: Minimum von Amplitudenkorrektur Spur B/A x2xx: Maximum von Amplitudenkorrektur Spur B/A 1xxx: Minimum der Phasenfehlerkorrektur 2xxx: Maximum der Phasenfehlerkorrektur Corrective action: - Mechanische Anbautoleranzen bei nicht eigengelagerten Gebern prüfen (z. B. Zahnradgeber). - Steckverbindungen überprüfen (auch Übergangswiderstände). - Gebersignale prüfen. - Geber bzw. Geberleitung tauschen. 19600 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Der Fehler bei der Spur C/D ist größer als +/-15 ° mechanisch oder +/-60 ° elektrisch bzw. der Fehler bei den Hallsignalen ist größer als +/-60 ° elektrisch. Eine Periode der Spur C/D entspricht 360 ° mechanisch. Eine Periode der Hallsignale entspricht 360 ° elektrisch. Die Überwachung spricht z. B. an, wenn Hallsensoren als Ersatz für die Spur C/D mit falschem Drehsinn angeschlossen wurden oder zu ungenaue Werte liefern. Warnwert (r2124, dezimal interpretieren): Bei Spur C/D gilt: Gemessene Abweichung als mechanischer Winkel (16 Bit mit Vorzeichen, 182 dez entspricht 1 °). Bei Hallsignalen gilt: Gemessene Abweichung als elektrischer Winkel (16 Bit mit Vorzeichen, 182 dez entspricht 1 °). Corrective action: - Spur C oder D nicht angeschlossen. - Drehsinn des eventuell als Ersatz für die Spur C/D angeschlossenen Hallsensors richtigstellen. - EMV-gerechte Verlegung der Geberleitungen prüfen. - Justage des Hallsensors prüfen. 19601 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Beim Überfahren des Nullimpulses wurde eine Abweichung der inkrementellen Lage festgestellt. Warnwert (r2124, dezimal interpretieren): Abweichung in Quadranten (1 Strich = 4 Quadranten). Corrective action: - EMV-gerechte Verlegung der Geberleitungen prüfen. - Steckverbindungen überprüfen. - Geber bzw. Geberleitung tauschen. - Verschmutzung der Codescheibe oder starke Magnetfelder. 19602 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Der Geber 1 meldet den Beginn des Hochlaufs. Corrective action: Keine notwendig. 19605 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Fehler beim Bedienen des internen SPI-Busses. Störwert (r0949, hexadezimal interpretieren): Nur für siemensinterne Fehlerdiagnose. Corrective action: - Sensor Module tauschen. - Gegebenenfalls die Firmware im Sensor Module hochrüsten. - Hotline kontaktieren. 19606 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Fehler beim Bedienen des internen I2C-Busses. Störwert (r0949, hexadezimal interpretieren): Nur für siemensinterne Fehlerdiagnose. Corrective action: - Sensor Module tauschen. - Gegebenenfalls die Firmware im Sensor Module hochrüsten. - Hotline kontaktieren. 19608 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Bei der Auswertung des Temperatursensors ist ein Fehler aufgetreten. Warnwert (dezimal interpretieren): Lowword Lowbyte: Ursache: 1: Drahtbruch oder Sensor nicht angeschlossen (KTY: R > 1630 Ohm). 2: Gemessener Widerstand zu klein (KTY: R < 50 Ohm). Weitere Werte: Nur für siemensinterne Fehlerdiagnose. Lowword Highbyte: Kanalnummer. Corrective action: - Geberleitung auf korrekten Typ und Anschluss überprüfen. - Sensor Module tauschen (Hardwaredefekt oder fehlerhafte Kalibrierdaten). 19609 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Überstrom Corrective action: Kundendienst benachrichtigen 19610 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Zwischenkreis Überspannung Corrective action: Kundendienst benachrichtigen 19611 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Zwischenkreis Unterspannung Corrective action: Kundendienst benachrichtigen 19612 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Übertemperatur Kühlkörper Corrective action: Kundendienst benachrichtigen 19613 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Überlastung I2t Corrective action: Kundendienst benachrichtigen 19614 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Thyristor Control Board Corrective action: Kundendienst benachrichtigen 19615 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Hardware Strombegrenzung zu oft angesprochen Corrective action: Kundendienst benachrichtigen 19616 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Erdschluß Corrective action: Kundendienst benachrichtigen 19617 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Überwachung U_ce Corrective action: Kundendienst benachrichtigen 19618 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Übertemperatur Chip (Thermisches Modell) Corrective action: Kundendienst benachrichtigen 19619 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Vorladung Zwischenkreis Zeitüberwachung Corrective action: Kundendienst benachrichtigen 19620 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Übertemperatur Zuluft Corrective action: Kundendienst benachrichtigen 19621 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Übertemperatur Elektronikeinschub Corrective action: Kundendienst benachrichtigen 19622 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Übertemperatur Gleichrichter Corrective action: Kundendienst benachrichtigen 19623 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Unterspannung 24V Corrective action: Kundendienst benachrichtigen 19624 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Überspannung 24V Corrective action: Kundendienst benachrichtigen 19625 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Unterspannung Versorgung (FPGA intern diverse Spannungen) Corrective action: Kundendienst benachrichtigen 19626 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Überspannung Versorgung Corrective action: Kundendienst benachrichtigen 19627 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: EEPROM Daten fehlerhaft Corrective action: Kundendienst benachrichtigen 19628 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Angeforderter Zyklus von Leistungsteilbaugruppe nicht unterstützt Corrective action: Kundendienst benachrichtigen 19629 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Keine neuen Istwerte von Leistungsteilbaugruppe empfangen Corrective action: Kundendienst benachrichtigen 19630 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Keine Sollwerte mehr an Leistungsteilbaugruppe übergeben Corrective action: Kundendienst benachrichtigen 19631 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Kommunikationsfehler zur Leistungsteilbaugruppe Corrective action: Kundendienst benachrichtigen 19632 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Safety Integrated - STOP A ausgelöst Corrective action: Kundendienst benachrichtigen 19633 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Safety Integrated - Lebenszeichen in Safety-Daten fehlerhaft Corrective action: Kundendienst benachrichtigen 19634 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Safety Integrated - Bremsenansteuerung fehlerhaft Corrective action: Kundendienst benachrichtigen 19635 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Safety Integrated - Fehler im Abschaltpfad der Steuerung Corrective action: Kundendienst benachrichtigen 19636 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Safety Integrated - Softewarefehler intern Corrective action: Kundendienst benachrichtigen 19637 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Safety Integrated - Abnahmetest erforderlich Corrective action: Kundendienst benachrichtigen 19638 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Safety Integrated - Synchronisation mit Control Unit fehlgeschlagen Corrective action: Kundendienst benachrichtigen 19639 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Safety Integrated - Überwachungstakt unzulässig Corrective action: Kundendienst benachrichtigen 19640 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Safety Integrated - Abgleich der Überwachungsfunktionen Corrective action: Kundendienst benachrichtigen 19641 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Safety Integrated - Parameter Motor Module fehlerhaft Corrective action: Kundendienst benachrichtigen 19642 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Safety Integrated - Schreibauftrag für Parameter abgewiesen Corrective action: Kundendienst benachrichtigen 19643 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: reserviert für Safety Corrective action: Kundendienst benachrichtigen 19644 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Nullmarkenabstand fehlerhaft Corrective action: Kundendienst benachrichtigen 19645 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Nullmarke ausgefallen Corrective action: Kundendienst benachrichtigen 19646 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Serielle Kommunikation gestört Corrective action: Kundendienst benachrichtigen 19647 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Absolutwertgeber EnDat interner Fehler (Fehlerwort aus dem Sensor enthielt gesetzte Bits). Corrective action: Kundendienst benachrichtigen 19648 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Das Fehlerbit im seriellen Protokoll ist gesetzt. Corrective action: Kundendienst benachrichtigen 19649 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Amplitudenfehler Spur A oder B (A**2 + B**2) Corrective action: Kundendienst benachrichtigen 19650 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Amplitudenfehler Überwachung Spur A + B Corrective action: Kundendienst benachrichtigen 19651 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Invertierung Signal A und B und R fehlerhaft Corrective action: Kundendienst benachrichtigen 19652 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Drehzahldifferenz ausserhalb Toleranz Corrective action: Kundendienst benachrichtigen 19653 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Versorgungsspannung (Fehlerbit von Hardware) Corrective action: Kundendienst benachrichtigen 19654 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Groblage fehlerhaft Corrective action: Kundendienst benachrichtigen 19655 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Amplitudenfehler Spur A oder B übersteuert Corrective action: Kundendienst benachrichtigen 19656 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Lagedifferenz Hallsensor/Spur C/D und Spur A/B zu gross (Abweichung zwischen der C/D-Spur und der inkrementellen Lage größer 15°. Die Überwachung spricht z.B. an, wenn Hall-Sensoren als C/D-Ersatz mit falschem Drehsinn angeschlossen wurden) Corrective action: Kundendienst benachrichtigen 19657 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Nullmarke und Lage aus Grobsynchronisation falsch (Nach der Initialisierung durch die C/D-Spur kam die Nullmarke außerhalb des zulässigen Bereiches). Corrective action: Kundendienst benachrichtigen 19658 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Abweichung Lage inkrementell/absolut zu gross Corrective action: Kundendienst benachrichtigen 19659 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Initialisierung fehlerhaft. (Störwert enhält den Init-Vektor, Bits analog zum Config-Parameter) 1 Corrective action: Kundendienst benachrichtigen 19660 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: TM: Kalibrierdaten Corrective action: Kundendienst benachrichtigen 19661 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: TM: Temperatur Störschwelle überschritten Corrective action: Kundendienst benachrichtigen 19662 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: TM: Grenzfrequenz für Signalausgabe erreicht (Frequenz des ausgegebenen Gebersignals zu hoch) Corrective action: Kundendienst benachrichtigen 19663 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: TM: Soll-Ist-Abweichung außerhalb Toleranz (Impulse der Spur vom Geber sind ungenau) Corrective action: Kundendienst benachrichtigen 19664 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: TM: Geberstrichzahl unzulässig (Modul kann die eingegebene "Strichzahl pro Umdrehung" nicht emulieren) Corrective action: Kundendienst benachrichtigen 19665 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: TM: NM Verschiebung unzulässig (Nullmerkerversatz (p10425) ist größer als "Strichzahl pro Umdrehung" (p10408) ODER Änderung von p10425 ist nicht erlaubt) Corrective action: Kundendienst benachrichtigen 19723 C034 CC%d self test in S status faulty Cause of error: - The MC did not correctly end the the self text of the S status signals. - Internal software error Corrective action: - Check the software version - Inform your service agency 19754 Emergency stop from SPLC Cause of error: - Stop reaction for emergency stop (SS1) released by the SPLC program Corrective action: - Inform your service agency 19755 Fatal error from SPLC Cause of error: - Stop reaction for fatal error (SS1) released by the SPLC program Corrective action: - Inform your service agency 19764 Tool deletion is not allowed Cause of error: You tried to delete a tool from the tool table although this tool is still entered in the pocket table. Corrective action: First delete the tool from the pocket table and then from the tool table. 19777 8093 CC%d HSCI communication code=%X address=%X Cause of error: - The HSCI communication monitor reports a transmission error - Hardware of an HSCI participant is defective Corrective action: - Check the HSCI cabling - Exchange the defective hardware - Inform your service agency 19951 C6A0 Controller software timeout %.2s IRQ-ID=%d BOARD-ID=%d Cause of error: - The time monitor of the controller software reports an expiration. - Internal software error Corrective action: - Inform your service agency 19952 C690 DQ Com error %.1s Port=%d Device=%d Error code=%d Cause of error: - DRIVE-CLiQ communication is disturbed- DRIVE-CLiQ communication has been interrupted Corrective action: - Inspect the DRIVE-CLiQ cabling - Inform your service agency 20418 Self test is deactivated Cause of error: The system self-test is not active. The integrity of the system is not ensured without the self-test. Corrective action: In the configuration, set System/CfgMachineSimul/skipEmStopTest = FALSE 20457 MC: System error in SPLC-RTS Cause of error: - Internal software error in the run-time system (RTS) of the SPLC on the MC Corrective action: Inform your service agency 20458 Faulty recognition of PL/MB hardware Cause of error: An error occurred during detection and evaluation of the safety-related PL and MB hardware. Corrective action: - Check the connection and function of HSCI-PLs and MB - Inform your service agency 20459 HSCI-PL/MB reports error Cause of error: A safety-related HSCI-PL or the MB supplies invalid data. Corrective action: - Find and exchange the faulty device - Inform your service agency 20460 HSCI-PL/MB reports error Cause of error: A safety-related HSCI-PL or the MB reports an error. Corrective action: - Check the wiring and condition of the PLs or the MB. - Inform your service agency 20461 MC: System error in SPLC-RTS Cause of error: - Internal software error in the run-time system (RTS) of the SPLC by the MC Corrective action: Inform your service agency 20462 MC: System error in SPLC-RTS Cause of error: - Internal software error in the run-time system (RTS) of the SPLC by the MC Corrective action: Inform your service agency 20463 Run-time error in SPLC program Cause of error: - Run-time error in the SPLC program Corrective action: Inform your service agency 20464 SPLC cannot load program Cause of error: The SPLC program cannot be loaded. Corrective action: Inform your service agency 20465 SPLC program has changed Cause of error: The SPLC program or the NC software was changed after the machine safety acceptance. Corrective action: Restore the original SPLC program or perform the safety acceptance again. 20466 SPLC program cannot run Cause of error: SPLC program cannot be started Corrective action: - Note further error messages. - Inform your service agency 20467 Machine not in safe operation Cause of error: The control commissioning is not yet concluded. The functional safety of the machine is not ensured. Corrective action: 20469 Configuration of SPLC inputs Cause of error: The configuration of the SPLC inputs with inverse logic is faulty. Corrective action: - Check configuration in safety-related machine parameters MP585.x and MP586.x. - Inform your service agency 20471 Configuration of SPLC inputs Cause of error: The configuration of the SPLC inputs that are participating in the minute test is faulty. Corrective action: - Check configuration in safety-related machine parameter MP587.x. - Inform your service agency 20473 Configuration of SPLC cycle time Cause of error: Configured cycle time for SPLC is too long or too short. Corrective action: - Check configuration in machine parameter MP7602. - Inform your service agency 20477 Python script already started Cause of error: - Pressing a soft key was supposed to restart an already started Python script. - Python script was not properly cancelled before restart. Corrective action: - End the currently running Python script and then restart - Switch the control off and on again - Inform your service agency 20481 Kinematic access not possible Cause of error: The control could not access the active kinematic description (read or write). - There is no valid kinematic description. - The kinematic description is write-protected. Corrective action: - Use a valid kinematic description. - Cancel write-protection for a kinematic description. 20482 Meas. pos. not in traverse range Cause of error: You have defined a measured position that lies outside of the rotary axis's traverse range. Corrective action: Select the start angle and/or end angle in the cycle so that the measured position lies within the traverse range. 20483 Preset compensation not possible Cause of error: You tried to run a compensation of the preset although not all the entries required for it are in the kinematic description. You can only run the preset compensation if transformations in three separate axes in the machine coordinate system are entered in the kinematic description. Corrective action: Change the number of measuring points in the cycle so that the control can run a preset compensation. If necessary, contact the machine manufacturer. 20536 8004 CC test software loaded Cause of error: - In the control there is a non-released CC test program without valid CRC program checksum - No valid CRC checksum value was entered in the binary file of the CC software - The MC software version does not support the CRC checksum comparison Corrective action: - The software can be used after the error acknowledgment for initial servicing or error diagnostics - Check the software version - Read out the log - Inform your service agency 20558 A003 SPLC commissioning mode active Cause of error: - CRC check of the SPLC program is deactivated (MP690 =1) Corrective action: - The commissioning mode must be deactivated before a machine is delivered (MP690 = 0) - Inform your service agency 20560 E019 CC%d SPLC configuration error ERR-ID=%d Cause of error: - A configuration error occurred in the SPLC run-time system. The SPLC configuration machine parameters have invalid values. Corrective action: - Check the machine parameters of the SPLC configuration - Inform your service agency 20564 8082 MC shut-off signal "-STO.A.MC.WD" is active Cause of error: - The shut-off signal '-STO.A.MC.WD' of the MC is active - Check the entry in MP2172. - Hardware defective - The drive was switched off due to an internal error of the MC Corrective action: - Inform your service agency 20565 C00D CC%d Checksum error in the DSP program code Cause of error: - A checksum error was discovered in the program code of the CC controller unit - Defective CC controller unit Corrective action: - Exchange the hardware - Inform your service agency 20566 C035 CC%d S status test: invalid test sequence Cause of error: - During the S status test, the MC did not follow the operational sequence of this test - Internal MC software error Corrective action: - Inform your service agency 20567 C036 CC%d S status test: invalid signal Cause of error: - During the S status test, the MC requested an unknown or unsupported signal - Internal MC software error Corrective action: - Inform your service agency 20568 C037 CC%d S status test with drives switched on Cause of error: - The MC requested an S status test while axes are in closed-loop control - Internal MC software error Corrective action: - Inform your service agency 20569 8AD0 Drive enabling gone (Signal: "-STO.A.MC.WD" active) Cause of error: - It is not possible to switch the drives on because there is no drive release - The MC does not trigger the switch-off signal '-STO.A.MC.WD' - Hardware defective - Internal software error Corrective action: - Inform your service agency 20570 9420 Configuration of X150 not possible %s Cause of error: - The entry in MP2040 (axis group switch-off with X150) is invalid Corrective action: - Correct the entry in MP2040 - Inform your service agency 20572 9430 Configuration of input I32 not possible %s Cause of error: - The entry in MP2050 for drive enabling through I32 input is invalid Corrective action: - Correct the entry in MP2050 - Inform your service agency 20574 9440 Configuration of powerfail is not possible %s Cause of error: - The entry in MP2150 for AC fail or power fail is invalid Corrective action: - Correct the entry in MP2150 - Inform your service agency 20576 9450 Configuration of PWM pattern not possible %s Cause of error: - The entry in MP2184 (configuration of the PWM pattern) is invalid Corrective action: - Correct the entry in MP2184 - Inform your service agency 20578 9460 Configuration of LIFTOFF is not possible %s Cause of error: - The entry in MP2192 (voltage threshold for LIFTOFF) is not equal to zero - The entry in MP2194 (voltage threshold for LIFTOFF) is not equal to zero Corrective action: - Correct the entry in MP2192 - Correct the entry in MP2194 - Inform your service agency 20580 9470 Configuration of brake output is not possible %s Cause of error: - The entry in MP2234 (configuration of brake output) is not equal to zero Corrective action: - Correct the entry in MP2234 - Inform your service agency 20582 9480 Configuration of jerk feedforward is not possible %s Cause of error: - The jerk feedforward over MP2606 is not possible Corrective action: - Correct the entry in MP2606 - Recommendation: As an alternative, the torsion feedforward can be used through MP2640. - Inform your service agency 20584 9490 Configuration of active damping is not possible %s Cause of error: - The active damping through MP2607 and MP2608 is not possible Corrective action: - Correct the entry in MP2607 and MP2608 - Inform your service agency 20586 94A0 Configuration of torque distribution not possible %s Cause of error: - The variable torque distribution through MP2920 is not possible Corrective action: - Correct the entry in MP2920 - Inform your service agency 20588 94B0 Configuration of speed compensation impossible %s Cause of error: - The variable shaft speed compensation through MP2930 is not possible Corrective action: - Correct the entry in MP2930 - Inform your service agency 20639 Pocket table is write-protected Cause of error: The pocket table of the tool changer (*.TCH file with status "M”) cannot be described by the iTNC. You have probably write-protected this file. Corrective action: Remove the write protection from the pocket table. 20650 Keystroke sequence rerun ended Cause of error: Because of an error, the TNC prematurely terminated the keystroke sequence playback. Corrective action: Restart the playback. If the problem recurs, record the keystroke sequence again and retry the playback. 20659 C6B0 DQ init error %.2s State=%d ID=%d Port=%d Cause of error: - DRIVE-CLiQ initialization error Corrective action: - Evaluation of additional information - Inform your service agency 20661 Rotation not permitted Cause of error: Rotation was programmed before a touch probe cycle. Corrective action: Reset the rotation cycle. 20662 Scaling factor not permitted Cause of error: A scaling factor was programmed before a touch probe cycle. Corrective action: Reset the scaling factor or the axis-specific scaling cycles. 20663 Mirroring not permitted Cause of error: Mirroring was programmed before a touch probe cycle. Corrective action: Reset the mirroring cycle. 20664 Datum shift not permitted Cause of error: Datum shift is active. Corrective action: Reset the datum shift. 20665 9410 Relation of MP 331 to MP 332 is faulty %s Cause of error: - The relation of MP 331 to MP 332 does not agree with the values from the EnDat encoder - With EnDat 2.2: See the Technical Manual of the control Corrective action: - Test the entry in MP 331 or MP 332 - Inform your service agency 20667 94C0 DQ PWM freq. > 4 kHz requires double speed %s Cause of error: - If the PWM frequency in MP2180.x is greater than 4000 Hz, then MP2000.x must be set to 1 (double speed) Corrective action: - Either reduce the PWM frequency in MP2180.x, - or set MP2000.x = 1 (software option) - Inform your service agency 20670 88F0 Inverter and supply module readiness is missing %s Cause of error: - While the drive was still under servo control, both the Ready signal of the inverter and the Ready signal of the supply module were switched to inactive. - Possible causes: - UV was switched off over X70 - Fault clearance of the UV: - Dropout in power supply - DC-link voltage is too high - DC-link voltage is too low - DC-link current is too high - PLC or external wiring switched UV off - Noise signals on wiring CC -> UV, CC -> UM - CC is defective Corrective action: - Check the diagnostic LEDs on the UV in the event of an error - Check the power supply of the UV - Check the enabling signal on X70 - Check whether the braking resistor is connected for a non-regenerative power supply - Check the cable ground and shield - Exchange the supply module and the power module - Exchange the CC - Inform your service agency 20671 A8C0 Drive lock through FS, %s has not been checked Cause of error: - Drive locked through functional safety FS - A non-checked drive moved in an operating mode other than "reference run" while the guard door was open. - Internal software error Corrective action: - Check the software version - Inform your service agency 20672 A093 Drive lock through FS, stop 1 switch-off active Cause of error: - Drive locked through functional safety FS - A drive was supposed to be switched on, although the CC has not yet completed a completed a running stop 1 switch-off - Internal software error Corrective action: - Check the software version - Inform your service agency 20673 A094 Drive lock of spindle, tool holder opened Cause of error: - A spindle drive was supposed to be switched on while the guard door was open, although the tool holder was open. - Internal software error Corrective action: - Check the wiring - Check the software version - Inform your service agency 20674 A095 Spindle drive lock, status of permissive button invalid Cause of error: - A spindle drive was supposed to be switched on while the guard door was open, although the permissive button is not pressed or was not let go beforehand. - Internal software error Corrective action: - Check the wiring - Check the software version - Inform your service agency 20675 A096 Spindle drive lock, operating mode is not allowed Cause of error: - A spindle drive was supposed to be switched on while the guard door was open, although the keylock switch was in the 'BA1' position ('unqualified operator'). - Internal software error Corrective action: - Check the keylock switch position - Check the wiring - Check the software version - Inform your service agency 21084 Place handwheel in charger Cause of error: The wireless handwheel is not located in the charging station although the handwheel mode is not active. If the rechargeable battery of the handwheel is emptied or there is interference in the radio connection, the TNC releases an emergency stop. In this case the program run is canceled. Corrective action: Always place the handwheel in the loading station when you are not working with it. 21096 Preset with offset active Cause of error: You tried to write a pallet reference point in the pallet preset table, although a preset with shift values is active. Corrective action: Select preset with shift value = 0 and resave the pallet reference point. 21097 Tool radius=0: DCM not possible Cause of error: You have exchanged a tool with the tool radius 0. The TNC cannot monitor for collision for this tool. Corrective action: Define the actual tool radius in the tool table TOOL.T. 21144 Handwheel: M91/M92 not allowed Cause of error: You tried to move to an M91 or M92 position, although at the same time a tool radius compensation and a handwheel superimposition is active. Corrective action: Cancel the tool radius compensation in a NC block before moving to the M91 or M92 positions. Then the handwheel superimposition can stay active. 21146 8094 CC%d HSCI sampling interval not transferred Cause of error: - Internal software error Corrective action: - Inform your service agency 21147 C038 Voltage monitoring CC%d voltage ID: %d Cause of error: - The voltage monitoring of the CC supply voltage reports an error in the CC displayed. - The cause of the error message could be the 5 V power supply of the CCs over the power bus (X69). With large line lengths on the power bus, the 5 V power supply may have to be wired additionally over X74. (Use short line lengths and large line cross section, and check voltage drops on lines between X74.) - Defective power supply unit in the supply module (5-V power pack in the UV). Corrective action: - Establish a 5-V supply between the supply module and the CCs via X74 - Check the 5-V power supply (usually on supply module X74) - Check the 5-V power supply on all CCs (X74/CC) - Check the supply bus (X69) - Check the wiring: - Wiring of the supply bus (X69) - Wiring of the 5-V supply (X74) - Check the cable length of the supply bus (X69), if necessary use double lines - Check the 5-V supply voltage at X74 of all CCs if necessary, increase the wire cross sections or reduce the cable length - Check the voltage attenuation on the cable between X74 on the supply module and X74 on the CCs - Exchange the power supply - Exchange defective hardware (CC) - Inform your service agency, stating the alarm number and Voltage ID 21148 C039 Hardware error CC%d assembly ID: %d Cause of error: - Hardware error found on the CC controller unit. Corrective action: - Exchange the defective hardware/CC - Read out the log - Inform your service agency 21149 94E0 Switching EnDat 2.2 to 1 Vpp requires reinitialization %s Cause of error: - The encoder was changed from EnDat 2.2 to 1 Vpp or vice versa. A reinitialization of the drive is required Corrective action: - Reinitialize the system - Deselect the axis with MP10 (bit x = 0) - Exit the MP editor: - Reactivate the axis in MP 10 (bit x = 0) and set MP118, bit 3 to the desired value - Re-exit the MP editor - or restart the system 21169 A090 Drive lock through safety software Cause of error: - Emergency stop activated (by CC) - A drive is to be switched on, although the system in in the "emergency stop" condition ( "-ES.B" or "-NE2" signal is active). - Internal software error Corrective action: - Check the wiring - Check the software version - Inform your service agency 21170 A091 Drive lock through safety software Cause of error: - Emergency stop activated (of MC) - A drive is to be switched on, although the system in in the "emergency stop" condition ( "-ES.A" or "-NE1" signal is active). - Internal software error Corrective action: - Check the wiring - Check the software version - Inform your service agency 21171 A092 Drive lock through safety software Cause of error: - System test is active - A drive is to be switched on, although the system is still in a test program - Internal software error Corrective action: - Check the software version - Inform your service agency 21172 A097 Drive lock on spindle, SS2 reaction active Cause of error: - A spindle drive was supposed to be switched on while the guard door was open, although a stop2 reaction is active for the spindle. - Internal software error Corrective action: - Check the software version - Inform your service agency 21173 A098 Drive lock on spindle, STO is active Cause of error: - A spindle drive was supposed to be switched on while the guard door was open, although the STO safety function (safely switched-off torque) is still active. - Internal software error Corrective action: - Check the software version - Inform your service agency 21219 ACCESSLEVEL: Function locked Cause of error: - Desired function in the active ACCESSLEVEL is locked Corrective action: - Enable the function through ACCESSLEVEL 21232 Override potentiometer? Cause of error: - Axes are supposed be positioned, but the feed rate or rapid traverse override potentiometer is on 0%. - The spindle is supposed be started, but the spindle override potentiometer is on 0%. Corrective action: Increase the setting of the override potentiometer concerned. 21233 Tool-carrier kinematics missing Cause of error: - The search path for the tool-carrier kinematics is missing - The file for the tool-carrier kinematics is missing Corrective action: - Correct the path or file name for the tool-carrier kinematics - Copy the tool carrier kinematics to the proper directory - Create a tool-carrier kinematics file 21254 Test program cannot be opened Cause of error: The test program is already opened in another operating mode. Corrective action: Deactivate the program by selecting any other file in the corresponding operating mode. 21255 Test program cannot be generated Cause of error: - File access to the hard disk was not possible - The defined probe level could not be reached - The description of the chucking equipment is faulty Corrective action: - Try again to generate a test program - Change the touch points or probe levels for the chucking equipment - Check the information on the entries in the chucking equipment definition 21256 Test program cannot be run Cause of error: The test program was not found. Corrective action: Try again the generate a test program or check the information in the chucking equipment definition. 21257 DCM: Clamping fixtures inactive Cause of error: The chucking equipment definition could not be inserted in the present kinematic configuration. Corrective action: Check the information on the entries in the chucking equipment definition. 21258 File does not exist Cause of error: The file for the chucking equipment definition could not be found. Corrective action: Remeasure the chucking equipment. 21260 SPLC program not configured Cause of error: - SPLC program could not be found - SPLC program missing Corrective action: - Check the settings of the SPLC program - Inform your service agency 21261 SPLC time-out in MC Cause of error: - Internal software error Corrective action: - Inform your service agency 21426 DCM: Ambiguous collision objects Cause of error: - Two or more collision-monitored objects (CMO) in different CMO definition tables have the same name Corrective action: - Give the collision-monitored objects unique names - Inform your service agency 21662 10001 CC%2 Alarm for software test Cause of error: - In the automatic software test an alarm was released Corrective action: - Inform your service agency 21663 10003 CC%2 System error in error memory management %3 %4 Cause of error: - Control was not properly shut down - Hardware problem Corrective action: - Shut down the control, the switch it off and on. - Inform your service agency 21675 Unsafe control software Cause of error: This control software may be used only for test purposes! The functional safety of the machine is not guaranteed! Corrective action: 21678 18001 Axis %1 Alarm for software test Cause of error: - In the automatic software test an alarm was released Corrective action: - Inform your service agency 21701 Line deletion not allowed Cause of error: You attempted to delete a line at the current cursor position. Corrective action: It is only allowed to delete a line at the end of the file. 21712 Switch-off process not possible Cause of error: - PLC output for switch-off process configured erroneously. - The entry in machine parameter MP4044 is incorrect Corrective action: - Inform your service agency 21925 8068 CC%d Fan speed too low Cause of error: - The rotational speed of the fan in the CC controller unit has exceeded a monitoring threshold Corrective action: - Check the fan - Exchange the controller unit - Inform your service agency 21926 A099 CC%d Drive lock - non-deletable system error Cause of error: - Drive switch-on was prevented because a non-deletable system error occurred. Corrective action: - Check the cause of the system error (see log entry) and correct if if possible. - Inform your service agency 21927 C005 CC hardware is not supported Cause of error: - The hardware version of the CC controller unit is not supported by installed the NC software - Power supply module (UV/UVR) interferes with I2C bus Corrective action: - Check the NC software version - Check/exchange the X69 ribbon cable - Exchange the power supply module (UV/UVR) - Inform your service agency 21928 E01A CC%d FS configuration error ERR-ID=%d ObjId=%d Param=%d Cause of error: - The transferred configuration data for SKERN contain faulty data. The ERR ID provides information on the faulty machine parameter: 200 - SMP600/SMP601 assigned axis group out of range 201 - SMP600/SMP601 Entered axis group is not in use 202 - Drive type and axis group type do not match 210 - Permissible number of spindles was exceeded 300 - MP120, Input range exceeded 301 - MP120, The same PWM connector is entered in two separate entries 400 - SMP525, SMP526 Input range exceeded 401 - SMP527, SMP528 Input range exceeded 600 - MP1054 Input range exceeded 700 - SMP591, SMP590, SMP540, SMP541, SMP550 and SMP551 Permissible velocity limit exceeded 800 - SMP560, An unknown additional function is activated 810 - SMP511, Input range exceeded 820 - MP2172, Input range exceeded 900 - SMP610, Entered braking sequence not allowed 901 - SMP610, A connective operation to yourself is not allowed 1000 - MP7602, PLC / SPLC-MC input range of configured cycle time exceeded 1100 - SMP549, Configuration of subsequent condition after a stop reaction SS2 is out of the permissible range 1200 - The drive assignment is missing for a safe axis - Faulty parameter values were entered - An internal software error has occurred Corrective action: - Check the ERR ID: 200 - Check the entered value of the axis group 201 - Enter only axis groups that are actually being used 202 - Check the axis group assignment 210 - Check the number of spindles in your system 300 - Check the MP120. Input value too large. 301 - Check MP120. The same value is entered in two separate entries 400 - Check the entered time Parameter value = maximum permissible time 401 - Check the entered time Parameter value = maximum permissible time 600 - Check the entered value 700 - Check the entered value Parameter value = 2 -> SLS_2, Parameter value = 3 -> SLS_3, Parameter value = 4 -> SLS_4 800 - Check the entered additional functions 810 - Check the entered time 820 - Check the entered time 900 - Check the input 901 - Check the input 1000 - Check the input (maximum = 30 ms) 1100 - Check the input 1200 - Check the drive assignment - Inform your service agency 21930 8910 Velocity too high for rotor position measurement %s Cause of error: - An excessively high velocity was detected during the rotor position measurement - Cause 1: The rotor position is measured at a vertical axis without counterweight - Cause 2: The motor is in a poor switch-on position. The axis controls a certain position. Corrective action: - Regarding cause 1: Measure the rotor position with another method. Only methods that measure the rotor position at standstill are allowed. - Regarding cause 2: Restart the rotor position measurement - Inform your service agency 21931 92F0 Incorrect axis assignment Cause of error: - Incorrect axis assignment with moment master-slave operation - Axes in master-slave torque control are permitted only at the following pairs of encoder inputs: 6-axis CC424: X15 and X17 X16 and X18 8-axis CC424: X15 and X17 X16 and X18 X19 and X80 X20 and X81 10-axis CC424: X15 and X17 X16 and X18 12-axis CC424: X15 and X17 X16 and X18 X82 and X84 X83 and X85 14-axis CC424: X15 and X17 X16 and X18 X19 and X80 X20 and X81 X82 and X84 X83 and X85 16-axis CC424: X15 and X17 X16 and X18 X19 and X80 X20 and X81 X82 and X84 X83 and X85 X86 and X88 X87 and X89 Corrective action: - Change the axis assignment - Inform your service agency 21932 A8E0 Timeout during braking %.2s Cause of error: - The maximum permissible time for a controlled stop (SS2 – braking on the contour) was exceeded Corrective action: - Check the parameter values: MP527.x/MP528.x: Default time for bringing axes to a controlled standstill for SS2 reaction - Inform your service agency 21932 MC timeout during braking %.2s Cause of error: - The maximum permissible time for a controlled stop (SS2 – braking on the contour) was exceeded Corrective action: - Check the parameter values: MP527.x/MP528.x: Default time for bringing axes to a controlled standstill for SS2 reaction - Inform your service agency 21934 A8F0 Drive lock %s - safety function STO is active Cause of error: - Drive switch-on was prevented because the safety function STO is presently active for this drive. If the message appears during the current controller adjustment of the spindle, the 'spindle start' key was not pressed before the adjustment was started. Corrective action: - Press the 'spindle start' key before the spindle adjustment - Inform your service agency 21937 C6D0 Motor %s does not rotate Cause of error: - Motor is not turning and current controller is not ready - Inverter defective - Motor defective - Wrong motor addressed - Assignment of PWM outputs entered incorrectly - Motor power cables mismatched - Motor encoder cable mismatched - Incorrect motor connection - The motor is loaded with the maximum torque Corrective action: - Check the inverter and exchange it if necessary - Inspect the motor and cabling - Check the motor load - Check whether the shaft can run freely - Check the machine parameters - Inform your service agency 21938 8BF0 Velocity of the spindle is too low %s Cause of error: - Traversing speed of the spindle is to slow because of overload - If the milling power is too high (high power consumption), it lowers the rotational speed of the spindle Corrective action: - Reduce the plunging depth or traversing speed - Inform your service agency 21948 MC Incorrect command from the MC Cause of error: - Internal software error Corrective action: - Inform your service agency 21949 Rapid traverse configured incorrectly Cause of error: - Faulty configuration of feed rate/spindle override potentiometer through machine parameter MP7620 - Configuration of machine parameter MP7620 is wrong for the connected MB or TE Corrective action: - Check the entries in MP7620 bit #5 and bit #9 - Inform your service agency 21963 E200 Timeout during emergency stop (SS1) %.2s Cause of error: - The maximum permissible braking time for stopping at the emergency braking ramp (SS1 reaction) was exceeded Corrective action: - Check the machine parameter: MP525.x/MP526.x: Default time for stopping at the emergency braking ramp for SS1 reaction - Inform your service agency 21966 E01C CC%d Illegal FS function ERR-ID=%d ObjId=%d Param=%d Cause of error: - The SPLC program has requested an illegal safety function over PP_AxGrpStateReq in the ApiToSafety (symbolic memory interface of SPLC to the core safety software SKERN). ERR-ID = Exact information ObjId = Axis group causing the error Param = Depends on the ERR-ID ERR_ID: 100: Requested safety function is not supported Param = Requested safety function 200: The safety function SLI_S was requested for a axis group that is not of the spindle type. Param = No meaning 300: The safety function SLI_2, SLI_3 or SLI_4 was requested for a axis group that is not of the spindle type. This safety function is not permissible for spindles. Param = Requested safety function 400: The safety function SLS_4 or SLI_4 was requested for a axis group and the function is not enabled. Param = Requested safety function 401: A direct change is requested from the safety function SLS_2, SLI_2, SLS_3 or SLI_3 into the safety function SLS_4 or SLI_4. This direct change is not allowed. Parameter = Requested safety function 402: A direct change is requested from the safety function SLS_4 or SLI_4 into the safety function SLS_2, SLI_2, SLS_3 or SLI_3. This direct change is not allowed. Parameter = Requested safety function 500: The SPLC requested the safety function STO or STO_O for an axis group whose drives are still in the control loop. The requested safety function can be requested only if all drives of this axis group have been switched off. Parameter = Value of the required safety function Corrective action: - Check the ERR ID: 100 - Use only safety functions that are supported with this software level. 200 - Request the safety function SLI_S only for axis groups with spindles. 300 - For spindles, request only the SLI_S function. 400 - Do not request the safety function, or enable Bit #0 in MP560 Bit#0. (Check the preconditions for enabling) 401 - Switch off the drives between the change of safety function and request SOS for at least one cycle. 402 - See 401 500 - Switch-off with the stop functions over PP_AxGrpStopReq. - Inform your service agency 22055 Parallel operation not possible Cause of error: You attempted the following while the NC program was started or PLC positioning was started: - to edit the machine or user parameter list and exit the editor with END. - to activate different kinematics for the machine. Corrective action: Wait until the part program run is ended, or interrupt the NC program and repeat the desired action. 22060 MC traverse range exceeded at SS2 %.2s Cause of error: When braking at a contour (SS2), the maximum permissible path in the safety-related machine parameter SMP550.x was exceeded. Corrective action: - Check the entry in SMP550.x - Inform your service agency 22077 MC change from SOM_2/SOM_3 to SOM_4 not possible Cause of error: - Safety-related mode of operation SOM_1 not selected - E.g. keylock switch 1 not in SOM_1 position Corrective action: - Select safety-related mode of operation SOM_1 - E.g. keylock switch 1 in SOM_1 position 22077 MC change from SOM_4 to SOM_2/SOM_3 not possible Cause of error: - Safety-related mode of operation SOM_1 not selected - E.g. keylock switch 1 not in SOM_1 position Corrective action: - Select safety-related mode of operation SOM_1 - E.g. keylock switch 1 in SOM_1 position 22079 Insufficient RAM Cause of error: - Available RAM of the control is insufficient for starting the Python script for the tool table - RAM below 512 MB Corrective action: - Retrofit RAM - Inform your service agency 22124 MC SPLC requests invalid stop reaction Cause of error: - SPLC demands an invalid stop reaction (SS0, SS1, SS1F or SS2) for an axis/spindle group - Error in SPLC program Corrective action: - Check the SPLC program - Inform your service agency 22125 MC SPLC requests invalid safety function Cause of error: - SPLC demands an invalid safety function (SLI, SLS, STO, SOS or AUTO) for an axis/spindle group - Error in SPLC program Corrective action: - Check the SPLC program - Inform your service agency 22266 SPLC program not translated Cause of error: - The SPLC program was not compiled after switch-on, was translated with errors, or it has been edited since it was last compiled. Corrective action: - Check the SPLC program - Inform your service agency 22330 M94 not possible Cause of error: You tried to reduce the display of an angle axis with M94 so that a range of traverse is exceeded. Corrective action: Edit the NC program. 22856 8660 DQ power stage %.2s alarm=%d device=%d Störwert=%d Cause of error: Fehler im Leistungsteil der angezeigten Achse Corrective action: Kundendienst benachrichtigen 22857 8670 DQ encoder %.2s alarm=%d device=%d Störwert=%d Cause of error: Fehler im Motorgeber der angezeigten Achse Corrective action: Kundendienst benachrichtigen 22858 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Warnung im Leistungsteil der angezeigten Achse Corrective action: Kundendienst benachrichtigen 22859 8180 DQ encoder %.2s warning=%d device=%d Störwert=%d Cause of error: Warnung im Motorgeber der angezeigten Achse Corrective action: Kundendienst benachrichtigen 23611 Pocket table locked Cause of error: The tool file (TOOL_P.TCH) cannot be edited while the TNC is executing a tool call. Pressing the EDIT ON/OFF soft key provokes this error message. Corrective action: Wait until the tool call has been executed, the press the EDIT ON/OFF soft key again. 23635 8170 DQ power stage %.2s warning=%d device=%d Störwert=%d Cause of error: Bei der Auswertung des Temperatursensors ist ein Fehler aufgetreten. Warnwert (dezimal interpretieren): Lowword Lowbyte: Ursache: 1: Drahtbruch oder Sensor nicht angeschlossen (KTY: R > 1630 Ohm). 2: Gemessener Widerstand zu klein (KTY: R < 50 Ohm). Weitere Werte: Nur für siemensinterne Fehlerdiagnose. Lowword Highbyte: Kanalnummer. Corrective action: - Sensor auf korrekten Anschluss überprüfen. - Sensor austauschen. 23636 MC brake cannot be deactivated %.2s Cause of error: - Drive was switched on although the STO (Safe Torque Off) safety function for the axis or spindle is still active. Corrective action: - Internal software error - Inform your service agency 23684 E01D CC%d SKERN Start requirement not fulfilled ID=%d, V=%d Cause of error: - The requirements for starting cyclic operation are not fulfilled. Corrective action: - ID=1: Configuration was not successful. Check the additional information of the error messages E01A or E019. - ID=2: Check whether an error message E01E occurred. - ID=3: Your hardware version does not fulfill the requirements for safe operation. - Inform your service agency 23685 E01E CC%d SKERN Version comparison failed Cause of error: - In the SKERN software version comparison, a difference between the MC and CC was found. Corrective action: - Check the MC and CC software versions and make sure to use identical software versions on CC and MC. - Inform your service agency 23686 E01F CC%d SPLC program requests invalid change of operat. mo de Cause of error: - The SPLC program requests an illegal change of the safe operating mode via the date ApiToSafety.PP_GenSOM. Corrective action: - Check the SPLC program. The following changes are not permitted: S_MODE_SOM_2 -> S_MODE_SOM_4 S_MODE_SOM_3 -> S_MODE_SOM_4 S_MODE_SOM_4 -> S_MODE_SOM_2 S_MODE_SOM_4 -> S_MODE_SOM_3 - Inform your service agency 23687 E020 CC%d Incorrect SPLC data ID=%d Info1=%d Info2=%d Cause of error: - When the cyclic data from the SPLC were checked, an error was found. Corrective action: - Check the software versions - Inform your service agency 23688 A900 S trav. range exceeded when braking at contour(SS2) %.2 s Cause of error: - When braking at a contour (SS2), the maximum permissible path in the safety-related machine parameter SMP550.x was exceeded. Corrective action: - Check the parameter value: SMP550.x: Axis-specific limit value for maximum permissible path upon SS2 reaction. - Inform your service agency 23691 C6E0 Speed encoder amplitude test %.2s is incorrect Cause of error: The internal test of encoder-amplitude monitoring at the speed inputs revealed an error. - The entry in MP120/MP108 does not match the wiring of the speed encoder. - Incorrect entry in MP2206 (e.g. Z1-track operation selected for EnDat2.2 encoder) - Speed encoder cable is interrupted, or encoder cable is defective - Speed encoder is defective - CC controller unit is defective Corrective action: - Compare/Check the entry in MP120 and MP108 to the speed encoder cabling - Check the entry in MP2206 - Check the speed encoder cable / Exchange the cable - Exchange the speed encoder - Exchange the CC controller unit - Inform your service agency 23693 C6F0 Position encoder amplitude test %.2s is incorrect Cause of error: The internal test of encoder-amplitude monitoring at the position inputs revealed an error. - The entry in MP110/MP108 does not match the wiring of the position encoder. - Incorrect entry in MP118 / bit 3 (e.g. analog encoder signal selected for digital encoder) - Position encoder cable is interrupted, or encoder cable is defective - Position encoder is defective - CC controller unit is defective Corrective action: - Compare/Check the entry in MP110 and MP108 to the speed encoder cabling - Check the entry in MP118 / bit 3 - Check the position encoder cable / Exchange the cable - Exchange the position encoder - Exchange the CC controller unit - Inform your service agency 23695 E110 Current measurement timeout %.2s Cause of error: - Current measuring during safety self-test exceeds the defined time Corrective action: - Internal software error - Inform your service agency 23696 E130 Test current is too small %.2s Cause of error: - The test current measured in the measurement of the current during the safety self-test is too small. - Drive enabling at PWM output is missing at the time of measurement of the current. - The current sensor is defective Corrective action: - Switch off the measurement of the current experimentally via SMP560, bit 5 = 1. The resulting error messages provide information on possibly faulty drive enabling signals. - Check the current sensor - Inform your service agency 23698 94F0 Impermissible torsion compensation %s Cause of error: - Torsion compensation is configured, but the system is a single-encoder system. - Torsion compensation is configured, but stick-slip friction compensation is not configured. Corrective action: - Deactivate torsion compensation with MP2640 = 0. - Define the assignment between the position encoder inputs and the axes in MP110 (if position encoder is present), and enter the friction compensation in MP2614. - Inform your service agency 23700 9510 PWM frequency change during active servo control %.2s Cause of error: - The PWM frequency (MP2180) must not be changed while the drive or a corresponding drive is still in a control loop. Corresponding axis: X51 - X52 X53 - X54 X55 - X56 X57 - X58 X80 - X81 X82 - X83 X84 - X85 Corrective action: - Deactivate the drive controller before changing MP2180 - Inform your service agency 23720 No umlauts allowed! Cause of error: You tried to copy a file containing umlauts in the file name. Corrective action: - Use a file name without umlauts. - Use the function "Select target directory" to copy the file. As a result, the file with the original file name (with umlauts) will be copied. 23756 Fct. only allowed for rotary axes Cause of error: You tried to set the actual position in a linear axis as pallet preset in the pallet preset table. Position capture is only allowed in rotary axes. Corrective action: - Touch probe cycles must be used to set pallet presets in linear axes. - Place the cursor on the rotary axis column and execute the function again. 23767 No editing allowed Cause of error: You tried to edit a file that is selected in the Full Sequence or Single Block operating mode. Corrective action: - Select another file in the Full Sequence or Single Block operating mode. - Edit directly in the Full Sequence or Single Block operating mode. 23768 QR parameters not restorable Cause of error: The control was not able to restore the nonvolatile QR parameters after a power interruption. Corrective action: - Save the QR parameters again. - If the error occurs repeatedly, inform your service agency. 23780 C710 Error in drive switch-off %.2s Cause of error: - The drive could not be decelerated to 0 rpm with the time configured in MP2173.x. - Possible causes: - An IGBT of the power module switched off. - The machine parameter MP2173.x is set incorrectly. - The permissible load was exceeded. Corrective action: - Check the machine parameter MP2173.x - Check the load - Exchange the CC controller unit - Inform your service agency 23782 9520 Erroneous input in MP2173 %.2s Cause of error: - In MP2173.x a time of zero was configured. The time entered must permit a safe braking process. - In order to prevent an unbraked runout of axes/spindles without mechanical braking, the time in MP2173.x must be greater than the maximum possible braking time of the axes that can occur through electrical braking. Corrective action: - Enter an appropriate value in MP2173 - Inform your service agency 23784 MC Invalid SPLC operating mode Cause of error: - Error in SPLC program - SPLC requests an invalid operating mode The valid modes are SOM_1, SOM_2, SOM_3, SOM_4 - Internal software error Corrective action: - Check the SPLC program - Inform your service agency 23830 HSCI/Profibus: Configuration error Cause of error: - HSCI/Profibus configuration file is not entered in the OEM.SYS file (keyword: IOCCFG= / PROFIBUSCFG=) - HSCI/Profibus configuration file was not found or is faulty Corrective action: - Inform your service agency 23832 MC axis group configured incorrectly %d Cause of error: - Axes of different type are configured within an axis group (e.g. NC axes and PLC axes or NC axes and spindles) Corrective action: - Check machine parameters SMP600, SMP601 and MP100 - Internal software error - Inform your service agency 23835 Error in self test Cause of error: Invalid sequence in self test. Test cannot be completed, or cannot be continued. The control is in an erroneous condition and is not allowed for self test. Corrective action: - Check all cable connections and devices - Check the position of the emergency stop button - Check the door to the working space. It has to be be closed - Check the PLC program. Switch-off signals and emergency stop signals must not be manipulated before NN_GenNcInitialized is set. - Inform your service agency 23945 MC System clock MC is not equal to SKERN MC Cause of error: - MC does not increase the internal watchdog counter value - There is an MC hardware defect or internal software error Corrective action: - Restart the control - Inform your service agency 23946 MC System clock MC is not equal to SPLC MC Cause of error: - MC does not get any messages from the SPLC MC - There is an SPLC MC hardware defect or internal software error Corrective action: - Restart the control - Inform your service agency 23947 MC System clock MC is not equal to SPLC CC Cause of error: - MC does not get any messages from the SPLC CC - There is an SPLC CC hardware defect or internal software error Corrective action: - Restart the control - Inform your service agency 23949 Tool radius too large Cause of error: - The dimensions you defined in one of the Cycles 251 to 254 are too small. - The lateral oversize in one of the Cycles 251 to 254 is too large. Corrective action: - Use a smaller tool - Reduce the oversize. 23950 Plunging type is not possible Cause of error: In one of the Cycles 251 to 254 you defined a plunging strategy that is not possible with the dimensions defined in the cycle. Corrective action: Use a smaller tool or another plunging strategy. 23951 Plunge angle incorrectly defined Cause of error: You defined an incorrect plunge angle (ANGLE column in the tool table) for the selected plunging strategy. Corrective action: Define a plunge angle greater than 0° and smaller than 90°. 23952 Angular length is undefined Cause of error: You defined in the cycle an angular length of 0°. Corrective action: Define an angular length greater than 0° in the cycle definition. 23953 Slot width is too large Cause of error: You defined the circular slot width at least as large as the pitch circle diameter. Corrective action: Enter a slot width smaller than the pitch circle diameter in the cycle definition. 23960 MC error during cross comparison: %s Cause of error: - A cross comparison between safety-related data of the MC and the CC reports errors - Data of the programming interface SPlcApiFromSaftey (NN_xxx) are different on the MC and CC - Data of the programming interface SPlcApiToSaftey (PP_xxx) are different on the MC and CC - Hardware defective- Internal software error Corrective action: - Inform your service agency 23961 MC Safe output is not equal: %s Cause of error: - Cross comparison of a read-back output reports errors - Hardware defective - Internal software error Corrective action: - Check the wiring - Inform your service agency 23967 Designation not found Cause of error: The name enter for the motor, power stage or supply unit was not found. Corrective action: - Update the tables - Search for another name - Check the spelling (note upper and lower case). 23993 Parameterization error in Python script Cause of error: - Faulty Python script called by PYTHON.SYS - The Python script could not resolve the stated parameters - The maximum number of running Python processes has already been reached Corrective action: - Check faulty Python script - Check call parameters of Python script - Inform your service agency 24013 MC +3.3V out of tolerance Cause of error: - The internal +3.3-V power supply of the MC is outside the permissible tolerance range. Corrective action: - Exchange defective hardware (MC) - Inform your service agency 24014 MC +3.3VPIC out of tolerance Cause of error: - The internal +3.3-V PIC power supply of the MC is outside the permissible tolerance range. Corrective action: - Exchange defective hardware (MC) - Inform your service agency 24015 MC +12V out of tolerance Cause of error: - The internal +12-V power supply of the MC is outside the permissible tolerance range. Corrective action: - Exchange defective hardware (MC) - Inform your service agency 24016 MC speed of fan 1 too slow Cause of error: - Internal fan 1 of the MC is below the permissible tolerance range (too slow). Corrective action: - Exchange defective hardware (MC) - Inform your service agency 24017 MC +5V out of tolerance Cause of error: - The internal +5-V power supply of the MC is outside the permissible tolerance range. Corrective action: - Exchange defective hardware (MC) - Inform your service agency 24024 Tool data inconsistent Cause of error: A tool whose data do not match those calibrated by the touch probe is active. Corrective action: Transmit the calibrated data of the touch probe to the tool table and perform a TOOL CALL in order to load the changed data. 24074 MC fan not recognized Cause of error: - Hardware (MC) defective Corrective action: - Exchange defective hardware (MC) - Inform your service agency 24075 MC speed of fan 2 too slow Cause of error: - Internal fan 2 of the MC is below the permissible tolerance range (too slow). Corrective action: - Exchange defective hardware (MC) - Inform your service agency 24128 MC actual-value measuring error %d %.2s Cause of error: The encoder reports an internal error in the actual value acquisition Corrective action: Inform your service agency 24130 MC axis %.2s in servo control Cause of error: - The SPLC program requests the STO safety function, although the axis is still in servo control - Internal software error Corrective action: Inform your service agency 24131 MC spindle %.2s in servo control Cause of error: - The SPLC program requests the STO safety function, although the spindle is still in servo control - Internal software error Corrective action: Inform your service agency 24188 Changed NC software version Cause of error: - The NC software version was changed after the machine safety acceptance. - NC software version and version of the file used, SplcApiMarker.def, do not match. Corrective action: - Transfer the SplcApiMarker.def file appropriate to the installed NC software version into the SPLC project. - Enter the value of the constant SPLC_API_VERSION from this file into the safety-related machine parameter SMP693.x - Repeat the safety inspection and approval of the machine with the appropriate comprehensiveness. - Inform your service agency 24189 Error in SPLC configuration data Cause of error: - The configuration data for the SPLC are incorrect. It is not possible to translate the PLC program until these data are corrected. Corrective action: - Correct the configuration data for SPLC Note further error messages regarding this. - Inform your service agency 24191 MC excessive deviation of actual/nominal speed %.2s Cause of error: - The safety function "comparison of actual to nominal speed values" reports an error - The maximum permissible deviation between the actual and nominal speed value (SMP643.x) exceeded the permissible time in SMP644.x Corrective action: - Check the entries in the safety-related machine parameters SMP643.x and SMP644.x - Inform your service agency 24360 Incorrect condition of safe output %s Cause of error: - Indicated SPLC output is logical 1 (+24 V), although SPLC specifies logical 0 (0 V) for the output. - Faulty wiring (short circuit to +24 V) - PLD module defective Corrective action: - Check the wiring - Exchange the defective PLD module - Inform your service agency 24375 E01B CC%d SPLC program error ERR-ID=%d ObjId=%d Param=%d Cause of error: - The SPLC program has found an illegal value in an API marker or in an API word in the ApiToSafety (symbolic memory interface of SPLC to the safety software SKERN). The additional information provides exact information: ERR-ID = Exact information ObjId = Depends on the ERR-ID Param = Depends on the ERR-ID ERR_ID: 100: PP_AxGrpStateReq - Range violation SPLC-CC ObjektID = Axis group Parameter = Value of the required safety function 200: PP_AxGrpActivate - Illegal marker value ObjektID = Axis group Parameter = 1 - SPLC CC marker value illegal = 2 - SPLC MC marker value illegal 300: PP_AxFeedEnable - Illegal marker value ObjektID = Axis Parameter = 1 - SPLC CC marker value illegal = 2 - SPLC MC marker value illegal 400: PP_AxGrpStopReq - Range violation SPLC CC ObjektID = Axis group Parameter = Value of the required safety function 500: PP_AxGrpPB - Illegal marker value ObjektID = Axis group Parameter = 1 - SPLC CC marker value illegal = 2 - SPLC MC marker value illegal 600: PP_GenFB_NCC - Illegal marker value SPLC CC ObjektID = No meaning Parameter = No meaning 700: PP_GenCVO - Illegal marker value ObjektID = No meaning Parameter = 1 - SPLC CC marker value illegal = 2 - SPLC MC marker value illegal 800: PP_AxGrpPermitDrvOn - Illegal marker value ObjektID = Axis group Parameter = 1 - SPLC CC marker value illegal = 2 - SPLC MC marker value illegal 900: PP_GenMKG - Illegal marker value SPLC CC ObjektID = No meaning Parameter = No meaning 1000: PP_GenTBRK - Illegal marker value SPLC CC ObjektID = No meaning Parameter = No meaning Corrective action: - To set API words, use only the definitions of the corresponding datum in 'SPlcApiMarker.def' - Check the range limits of the API word. - Check the values assigned to the API marker. - Inform your service agency 24394 Level undefinable Cause of error: In the PLANE POINTS function, you defined points that do not allow calculation of a plane. Corrective action: Correct the points in PLANE POINTS. 24407 C02F Error during control start up Cause of error: - Internal software error in the MC, CC or an HSCI participant (RunUp) Corrective action: - Inform your service agency 24408 8069 IGBT error in the supply module Cause of error: - The supply module switched off with an IGBT error (overload). Corrective action: - Check the power consumption of axes and spindle - Exchange the power supply module - Inform your service agency 24409 C6C0 DQ PWM frequency was changed %.2s Cause of error: - With DRIVE-CLiQ devices, switching the PWM frequency with AmpPwmFreq does not become effective until after a reboot. Corrective action: - Acknowledge the error and restart the control. - Inform your service agency 24410 C700 DQ-ALM: Line power failure %.2s Cause of error: - A power phase failure was detected at the DRIVE-CLiQ regenerative module ALM. - Power voltage supply is disturbed. Corrective action: - Check the protective devices of the line power voltage supply. - Check the wiring of the line power voltage supply. - Inform your service agency 24414 9500 DQ: Inverter not found %.2s Cause of error: - Not able to establish communication with the inverter of the displayed axis. - The DRIVE-CLiQ line is not connected, or incorrectly connected. - The supply voltage of the inverter has been interrupted. - The inverter is defective. - MP120.x / MP121.x is incorrect. Corrective action: - Check the cabling. - Check the supply voltage of the inverter. - Check the entry in MP120.x or MP121.x. - Inform your service agency 24416 94D0 DQ-ALM: Check the parameters %.2s Cause of error: - Incorrect supply module selected in MP2198.x. - The supply module is not entered in the supply module table Supply.Spy. Corrective action: - Select the correct power module in MP2198.x. - Inform your service agency 24418 8680 DQ inverter %.1s: Maximum current limiting Cause of error: - The maximum current read from the inverter is smaller than the maximum current in the inverter table. - At a PWM frequency > 4 kHz: The output current has been derated too far. - The permissible load application of the inverter was exceeded. Corrective action: - Reduce the PWM frequency - Reduce the application load of the inverter - Inform your service agency 24423 8B90 Current controller not ready %.2s Cause of error: - Error code: %x - The power module or current controller is not ready after switch-on. - The drive is not at a standstill when switched on. Corrective action: - Inform your service agency - Check the pulse inhibitor - Check the rotational speed input 24424 10004 CC%2 Active drive during switch-off process Cause of error: - A drive was still in the feedback loop during the switch-off process - A drive was switched on during the switch-off process Corrective action: - Check the PLC program - Inform your service agency 24425 1800B Axis %1 inverter switch off over -STO.A.x (signal: %4) Cause of error: - The inverter was switched off by a signal within the control: 1 = "-STO.A.MC.WD" 2 = "-STO.A.P.x" 3 = "-STO.A.PIC" 4 = "-STO.A.CC" Corrective action: - Inform your service agency 24426 1800C Reinitialization of the motor %1 is required Cause of error: - The drive has to be reinitialization because the max. encoder frequency (MP 2561.x, Bit 0) was changed Corrective action: - Reinitialize the encoder - Deselect the axis with MP10 (bit x = 0) - Exit the MP editor: - Reactivate the axis in MP 10 (bit x = 0) and set MP 118, bit 3 to the desired value - Re-exit the MP editor - or reset the control (restart) - Inform your service agency 24428 1800D Encoder frequency up to 800 kHz not supported %1 Cause of error: - The max. encoder frequency of 800 kHz was selected for the motor encoder (MP 2561.x, bit 0 = 1) The hardware does not support this frequency. Corrective action: - Set the max. encoder frequency to 500 kHz (MP 2561.x, bit 0 = 0) - Inform your service agency 24430 1800E Excessive motor encoder frequency %1 Cause of error: - The permissible encoder frequency at the motor encoder input was far exceeded. The monitoring thresholds are: - MP 2561.x, bit 0 = 0: 600 kHz - MP 2561.x, bit 0 = 1: 1000 kHz Corrective action: - Reduce the max. motor speed - Set the parameter of the motor encoder's input circuit to high frequency (not with CC 424): MP 2561.x, bit 0 = 1 - Inform your service agency 24438 File content is faulty Cause of error: The TNC detected errors during read-in of a file or table. Corrective action: - Check the content of the file for correctness - Check the permissible input ranges of the table columns 24469 18003 kv factor of the cmp file is not equal to MP %1 Cause of error: - The kv factors in a cmp file and parameter file are different Corrective action: - Change the kv factor (MP1510) in the machine parameter file to the value from the cmp file (MP2260) - Inform your service agency 24471 18004 ki factor of the cmp file is not equal to MP %1 Cause of error: - The ki factors in a cmp file and machine parameter file are different Corrective action: - Change the ki factor (MP2510) in the parameter file to the value from the cmp file (MP2260) - Inform your service agency 24473 18009 Communic. error, EnDat motor enc. %1, err. code %4 Cause of error: - An error occurred with the EnDat motor encoder - The error code describes the cause: - 101 and 102: The encoder generated an internal error message. A further alarm 0x1800F describes the exact cause. - 103, 104 and 105: An error occurred in communication. Possible causes: - Defective encoder line - Encoder line is not suitable for digital EnDat communication at high clock frequency - Disturbances on the encoder line (e.g. through insufficient shielding) Corrective action: - Check additional information from alarm message 0x1800F - Check the encoder line - Check whether the encoder line is suited for digital transmission at high frequency - Exchange the encoder - Exchange the hardware (CC) - Inform your service agency 24474 A8A0 CC excessive deviation of position values %.2s Cause of error: - The safety function nominal/actual value monitoring of position values has ascertained an excessive deviation. - The motor is moving while the slide is not, or vice versa - The mechanical motion transmission is interrupted - Thermal expansion of mechanical transmission components - The transmission ratio of the motor to the position encoder is incorrect (MP1054) - Entries in MP331 or MP332 are faulty - Improper installation of position encoder on ball screw - The entry in safe machine parameter SMP641.x is too small Corrective action: - Check the mechanical motion transmission - Check the encoder fastening - Check the thermal expansion of the mechanical transmission components (e.g. recirculating ball screw) - Check the transmission ratio of the motor to the position encoder - Check the installation of the position encoder on the ball screw - Inform your service agency 24476 E210 Timeout during stopping %.2s Cause of error: - The maximum permissible time for stopping a motor was exceeded Corrective action: - Check the safe machine parameters: MP523: Duration of controlled stopping for axes MP524: Duration of controlled stopping for spindle - Inform your service agency 24477 C011 Softw. synchronization err. Cause of error: - Missing hardware interrupt after DSP start (>900[ms]) - Missing synchronization command of the MC before drive switch-on - Hardware is defective (MC or CC) Corrective action: - Exchange the hardware (MC or CC) - Inform your service agency 24478 E018 CC%d SPLC error ERR-ID=%d SST0=%d SST1=%d OUT=%d Cause of error: - Error in SPLC run-time program Meaning of the alarm ID 100, 101, 102 and 200 to 206: Internal software error Meaning of alarm ID 103: The value of the read-back output with the number 'OUT' is '1', although '0' was commanded by the SPLC for this output. Corrective action: - Measure for alarm ID 100, 101, 102 and 200 to 206: Please inform your service agency - Measure for alarm ID 103: Check whether the output with the number 'OUT' has a short circuit with +24 V. If this is not the case, please inform your service agency. 24479 A084 S timeout in stop reaction SS2 %d ObjId=%d Cause of error: - The maximum permissible time for a controlled stop (SS2 – braking on the contour) of the axis group (= ObjId) was exceeded. The maximum permissible time is 30 seconds. Corrective action: - Check the SPLC program and PLC program - Inform your service agency 24483 1800A Communic. error, EnDat pos. encoder %1, error code %4 Cause of error: - An error occurred with the EnDat position encoder - The error code describes the cause: - 101 and 102: The encoder generated an internal error message. A further alarm 0x18010 describes the exact cause. - 103, 104 and 105: An error occurred in communication. Possible causes: - Defective encoder line - Encoder line is not suitable for digital EnDat communication at high clock frequency - Disturbances on the encoder line (e.g. through insufficient shielding) Corrective action: - Check additional information from alarm message 0x18010 - Check the encoder line - Check whether the encoder line is suited for digital transmission at high frequency - Exchange the encoder - Exchange the hardware (CC) - Inform your service agency 24484 Faulty assignment of tool/cut no. Cause of error: AFC: In the AFC settings the assignment of the current cut number to the current tool is faulty. Corrective action: Repeat the teaching process. The TNC automatically resets the current cut to "Teach". 24515 No start allowed in emergency stop Cause of error: - An NC program or NC macro was started while an emergency stop was active. Corrective action: - Remove the cause of the emergency stop, acknowledge the emergency stop error message and restart the NC program or NC macro. - Inform your service agency 24548 1800F Error in EnDat motor encoder %1, error code %4 Cause of error: - The EnDat motor encoder reports an error - The error code describes the cause: 1 = Failure of the illumination 2 = Incorrect signal amplitude 4 = Incorrect position value 8 = Overvoltage in the power supply 16 = Undervoltage in the power supply 32 = Overcurrent 64 = Battery exchange needed Corrective action: - Check the installation of the encoder - Check the power supply of the encoder - If required, exchange the battery - Exchange the encoder - Inform your service agency 24549 18010 Error in EnDat position encoder %1, error code %4 Cause of error: - The EnDat position encoder reports an error - The error code describes the cause: 1 = Failure of the illumination 2 = Incorrect signal amplitude 4 = Incorrect position value 8 = Overvoltage in the power supply 16 = Undervoltage in the power supply 32 = Overcurrent 64 = Battery exchange needed Corrective action: - Check the installation of the encoder - Check the power supply of the encoder - If required, exchange the battery - Exchange the encoder - Inform your service agency 24550 18011 Motor encoder: Cause: %4, source: %5, alarm: %6 Cause of error: - An error occurred in the forced dynamic sampling of error conditions in the EnDat 2.2 or DriveCLIQ motor encoder Corrective action: - Check the encoder line - Exchange the encoder - Exchange the CC controller unit - Inform your service agency Please indicate the complete error text: cause, source and alarm 24551 18012 Position encoder: Cause: %4, source: %5, alarm: %6 Cause of error: - An error occurred in the forced dynamic sampling of error conditions in the EnDat 2.2 or DriveCLIQ position encoder Corrective action: - Check the encoder line - Exchange the encoder - Exchange the CC controller unit - Inform your service agency Please indicate the complete error text: cause, source and alarm 24579 8900 Axis%.1s: Noml. speed > %d 1/min: Field weakening inact ive Cause of error: - The field weakening is not activated (MP2160 = 0) - The nominal speed was higher than the rotational speed possible without field weakening Corrective action: - Activate the field weakening (set MP2160 to be unequal to 0) 24581 8AE0 Drive enabling missing in axis %.2s (signal: %d) Cause of error: - The switch-on procedure was canceled due to an existing error condition: 1 = Signal -ES.A (emergency stop MC) is active during switch-on (emergency stop might have been pressed during switch-on) 2 = Signal -ES.A.HW (emergency stop MC, handwheel) is active during switch-on (emergency stop might have been pressed during switch-on) 4 = Signal -ES.B.HW (emergency stop CC, handwheel) is active during switch-on (emergency stop might have been pressed during switch-on) 5 = Switch-on procedure not allowed because of a unacknowledged error 6 = Internal software error: addressed axis module/gate array does not exist 7 = Internal error signal -STO.B.CC.WD active during switch-on 8 = Internal error signal -N0 active during switch-on 9 = Internal error signal PWM error active during switch-on Corrective action: - Check the emergency-stop wiring - Inform your service agency 24585 MOVE not possible Cause of error: In a KinematicsOpt cycle you selected a rotary axis positioning with the MOVE function although that is not possible with the existing configuration. Corrective action: Deactivate the MOVE function: - Enter a retraction height Q408 greater than 0. - Define the retraction height Q408 high enough to allow rotary movements without collisions. 24586 Block format incorrect Cause of error: In the PRINT instruction a comma is missing after the format string. Corrective action: Enter a comma behind the format string. 24592 SPLC program has changed Cause of error: The SPLC program has been edited. A partial acceptance test must be conducted before the machine can be operated with this edited SPLC program. The CRC sum of the SPLC program intermediate code differs from the entry in the safe machine parameter SMP691.0. Corrective action: Intended change: Delete the error message, then restart the control and run the required partial acceptance test. Unintended change: Undo the change of the SPLC program and recompile the SPLC program. 24594 SPLC program binary code of MC has changed Cause of error: The binary code of the SPLC program has been changed, although the source code has remained unchanged. Possible causes: - New SPLC compiler through software update - Corrupted binary file of the SPLC program for MC (without software update) The CRC sum of the SPLC program binary code of the MC differs from the entry in the safe machine parameter SMP691.1. Corrective action: Message appears after a software update: Delete the error message, then restart the control and run the required partial acceptance test. Then take the new CRC sum into the corresponding safe machine parameters. Message appears, although no software update has been conducted: Inform your service agency 24596 SPLC program binary code of CC has changed Cause of error: The binary code of the SPLC program has been changed, although the source code has remained unchanged. Possible causes: - New SPLC compiler through software update - Corrupted binary file of the SPLC program for CC (without software update) The CRC sum of the SPLC program binary code of the CC differs from the entry in the safe machine parameter SMP691.2. Corrective action: Message appears after a software update: Delete the error message, then restart the control and run the required partial acceptance test. Then take the new CRC sum into the corresponding safe machine parameters. Message appears, although no software update has been conducted: Inform your service agency 24608 18015 PWM freq. axis %1 <= 4 kHz. Restart required. Cause of error: During initial servicing of the control the PWM frequency of an axis is less than or equal to 4 kHz. This axis is not assigned to the I2C master CC. Corrective action: - Switch the control off and on again - Alarm occurs in spite of repeated restarts: - Exchange defective CC or - Exchange the backup battery of the MC - Inform your service agency 24609 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - A difference was found in the data in a comparison between MC and CC - Input data the of core safety software: No.= 0 -> requested axis group safety status in: "pp_AxGrpStateReq[Var.]" No.= 1 -> axis group enabling in: "pp_AxGrpActivate[Var.]" No.= 2 -> axis-specific movement enabling in: "pp_AxFeedEnable[Var.] No.= 3 -> axis group stop request in: "pp_AxGrpStopReq[Var.] No.= 4 -> Status of the axis-group specific permissive button in: "pp_AxGrpPB[Var.] No.= 5 -> Status of the acknowledgement safety relay chain in: "pp_GenFB_NCC No.= 6 -> machine switch-on status in: "pp_GenCVO No.= 7 -> axis-group specific permission for drive enabling in: "pp_AxGrpPermitDrvOn[Var.] No.= 8 -> collective status of the machine keys in: "pp_GenMKG No.= 9 -> Status of the brake-line test signal in: "pp_GenTBRK No.=10 -> SKERN safety operating condition in: "pp_GenSOM No.=11 -> Status of the read-back outputs in: "readBackOutputs[Var.] No.=12 -> Status: SPLC program active in: "running No.=13 -> Stop request in: "stopReq - Output data of the core safety software: No.= 128 -> ascertained axis group safety status (sAxGrpState[Var.]) No.= 129 -> axis-dependent brake control (sAxBrkReleaseReq[Var.]) No.= 130 -> axis-group movement condition (sAxGrpInMotion[Var.]) No.= 131 -> safety readiness for operation (sGenSafe) Corrective action: - Check the external wiring - Check the SPLC program - Inform your service agency 24610 A910 CC Deviation of nominal-to-actual speed values %.1s Cause of error: - The safety function nominal/actual value monitoring of rotational-speed values has ascertained an excessive deviation. - The actual velocity deviates for longer than the permissible duration (feed axes: MP632.x/spindle MP633) by the maximum permissible deviation (feed axes: MP630.x/spindle MP631) from the nominal velocity value - Possible causes: - MP630/631 setting is too small - MP632/633 setting is too small - Setting for the I component of the speed controller (MP2510) was too small - Is the speed encoder cable connected? - Motor encoder defective or loose Corrective action: - Check the entry in MP630/631 - Check the entry in MP632/633 - Check the I component of the speed controller (MP2510) - Check the speed encoder mounting - Check the cable on the speed encoder - Exchange the speed encoder - Inform your service agency 24614 C550 Error in calc. of current %.2s Cause of error: - This is an internal software error - Incorrect parameters of the filter in the controller (e.g. bandwidth of the band-rejection filter is very large or the bandwidth = 0 at high center frequency) Corrective action: - Check the machine parameters of the filter for control - Set the bandwidth of band-rejection filter (MP25xx) to a value unequal to 0 - Inform your service agency 24616 E023 CC%d dynamic test ID=%d Info1=%d Info2=%d Cause of error: - An error was found during the dynamic test (minute test) Corrective action: - Inform your service agency 24860 MC: Erroneous data from SPLC %s Cause of error: - Data transfer error - CRC checksum error Corrective action: - Inform your service agency 24959 Presetting not allowed! Cause of error: You tried to save a datum in the preset table, although this function is locked by machine parameter. Corrective action: Set the machine parameter MP7295 = 0 for the axes Achsen X, Y and Z. If necessary, consult with your machine-tool builder. 24967 MC limit switch %.2s+ Cause of error: - Violation of the absolute positive limit position value (in the positive traverse direction) of the safety function SLP. - The calculated path of the tool exceeds the defined traversing range (software limit switch) of the machine. - The software limit switch (absolute position limit value) was reached in a manual operating mode. Corrective action: - Check the programmed coordinates. If required, edit the program. - Check the reference point. If required, set a new reference point. - Move the tool in the opposite direction. - Inform your service agency. 24968 MC limit switch %.2s- Cause of error: - Violation of the absolute negative limit position value (in the negative traverse direction) of the safety function SLP. - The calculated path of the tool exceeds the defined traversing range (software limit switch) of the machine. - The software limit switch (absolute position limit value) was reached in a manual operating mode. Corrective action: - Check the programmed coordinates. If required, edit the program. - Check the reference point. If required, set a new reference point. - Move the tool in the opposite direction. - Inform your service agency 24972 Safe Torque Off (-STO.B.x) is active Cause of error: - Error in program run - Safety function Safe Torque Off (STO) is active Corrective action: - Inform your service agency 24973 External emergency stop Cause of error: - The PLC input for the control-is-ready signal is inactive - The emergency stop circuit was interrupted manually or by the control. Corrective action: - Enable the emergency stop button, switch on the control voltage, and acknowledge the error message. - Check the emergency-stop circuit (emergency stop button, axis limit switches, wiring, etc.). 24974 MC S input signals %d not equal Cause of error: Safety-oriented input of the SPLC-MC is not equal to input of the SPLC-CC (e.g. FB_NCC.x, KSW.x, ES.x). Corrective action: Inform your service agency. 24975 MC feed rate greater SLS %.2s Cause of error: The feed rate exceeds the permissible limit value for the active safety-related operating mode (SOM). Corrective action: Inform your service agency. 24976 CC feed rate greater SLS %.2s Cause of error: The feed rate exceeds the permissible limit value for the active safety-related operating mode (SOM). Corrective action: Inform your service agency. 24977 Op. state of MC not equal CC Cause of error: The automatic SLS, SOS, STO operating states of the MC and CC are compared cyclically. If the values remain unequal for longer than 500 ms, a Safe Stop 1 (SS1) is released. Corrective action: - Press CE to acknowledge the error message - Switch the machine off and on - Inform your service agency - Check the software version 24978 A080 CC%d operating state not equal MC Cause of error: - The automatic SLS, SOS, STO operating states of the MC and CC are compared cyclically. If the values remain unequal for longer than 500 ms, a Safe Stop 1 (SS1) is released. Corrective action: - Press CE to acknowledge the error message - Switch the machine off and on - Inform your service agency - Check the software version 24979 MC speed greater than SLS %.2s Cause of error: The rotational speed exceeds the permissible limit value for the active safety-related operating mode (SOM). Corrective action: Inform your service agency. 24980 CC speed greater than SLS %.2s Cause of error: The feed rate exceeds the permissible limit value for the active safety-related operating mode (SOM). Corrective action: Inform your service agency. 24981 MC: Incorrect safe axis group Cause of error: - The axis-group definition in the safe machine parameters SMP600.x and SMP601.x are too small. Corrective action: - Correct the machine parameters SMP600.x and SMP601.x. - Changes in this safe machine parameter may be performed solely by the machine tool builder. - Inform your service agency 24983 Axis not at test position Cause of error: - The axis to be tested is not located at the test position (SMP646.x). - Axis is located too far away from the test position (SMP642.x). Corrective action: - Press CE to acknowledge the error message and move the axis to the test position. - Then test the axis. - Inform your service agency 25019 9530 DRIVE-CLiQ axis %s still active Cause of error: When an axis is deactivated in a DRIVE-CLiQ system, the associated axis must also be deactivated at the same connector (e.g. X301). Corrective action: - Deactivate the second axis that is connected to the same connector (e.g. X301). - The axis must be deactivated through machine parameter MP10 = 0 or MP3010 = 0. - Inform your service agency 25021 18014 Sp. head change err. in DQ axis %1, port %4, err. %5 Cause of error: An error occurred during a spindle head change accompanied by PHY Power Down and Up. The corresponding PHY is assigned to the given port. Error = error code (BMCR = "Basic mode control" register of the PHY): 1: BMCR before PHY Power Down not OK 2: BMCR after PHY Power Down not OK 3: BMCR after PHY Power Up not OK 4: BMCR after PHY Power Up is OK, but timeout Corrective action: Inform your service agency. 25030 MC S status reaction is active: %s Cause of error: - An error bit was set in the S status by an internal hardware or software error: -STO.B.CC.WD: Watchdog WD.B.CC of a CC controller unit has timed out -SMOP.WD: Watchdog WD.A.SMOP or WD.B.SMOP of an MB machine operating panel has timed out -SPL.WD: Watchdog WD.A.SPL or WD.B.SPL of a PLB has timed out -PF.BOARD: The internal voltage monitoring of the HSCI components has detected a faulty operating voltage -REQ.SS2: The internal temperature or fan monitoring of the HSCI components has detected a fault Corrective action: - Inform your service agency 25031 Wiring of SPLC input %d Cause of error: According to the configuration in MP587, the SPLC input named in the text participates in the dynamic test but does not drop out although the corresponding test output was switched off. Corrective action: - Check the wiring - Check the configuration 25033 Wiring of emergency stop Cause of error: An emergency stop input does not drop out, although the associated test output was switched off. Corrective action: Check the wiring. All emergency stop circuits must be supplied with current over the corresponding test outputs. 25160 MC SMC Autotest software loaded Cause of error: - Unsafe test software loaded for acceptance tests - Caution: Safety functions have been partly deactivated! Corrective action: - Inform your service agency 25237 Wrong input %s for dynamic test Cause of error: Der angegebene SPLC-Eingang kann im Minutentest (dynamischer Test) nicht geprüft werden - Es gibt keinen physikalischen PLC-Eingang mit der angegebenen Nummer - Der PLC-Eingang befindet sich weder auf einer System-PL (PLB 62xxFS) noch auf einem sicheren Maschinen-Bedienfeld (MB 6xxFS) obwohl im HSCI-System mehr als eine System-PL existieren. Corrective action: - Maschinen-Parameter SMP587.x prüfen. - Kundendienst benachrichtigen 25243 Gliederung widersprüchlich Cause of error: Ein interner Fehler ist aufgetreten. Corrective action: Löschen Sie die zum Programm gehörende abhängige Datei *.SEC.DEP. Die abhängige Datei wird bei der erneuten Anwahl des Programms automatisch generiert. 25250 Konfiguration SPLC-Eingänge geändert Cause of error: Die Einträge in den sicheren Maschinen-Parametern SMP585.x, SMP586.x oder SMP587.x für die Eingänge der sicheren PLC (SPLC) haben sich geändert. Die Steuerung muss neu gestartet werden, um die Änderungen zu übernehmen! Corrective action: - Starten Sie die Steuerung neu - Kundendienst benachrichtigen 25256 8005 Oszilloskop-Signal nicht unterstützt Cause of error: - Mindestens eines der ausgewählten Oszi-Signale wird mit dieser Reglerkarte (CC422) nicht unterstützt - Folgende Signale werden nicht unterstützt: P mech., P el., DSP-Debug, Leistung Zk, CC-DIAG, I ist, Id ist und Iq max Corrective action: - Bitte folgende Signale nicht auswählen: - P mech. - P el. - DSP-Debug - Leistung Zk - CC-DIAG - I ist - Id ist - Iq max 25267 Radius negativ: Kein DCM möglich Cause of error: Sie haben ein Werkzeug mit einem negativen Werkzeug-Radius eingewechselt. Für dieses Werkzeug kann die TNC keine Kollisionsüberwachung durchführen. Corrective action: Tatsächlichen Werkzeug-Radius in der Werkzeug-Tabelle TOOL.T definieren. 25268 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Die angeforderte Sicherheitsfunktion für die Achsgruppe stimmt nicht überein. ("pp_AxGrpStateReq[Var.]", Var.= Achsgruppe) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25269 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Die Bewegungsanforderung für eine Achse bzw. die Achsgruppe stimmt nicht überein. ("pp_AxGrpActivate[Var.]", Var.= Achsgruppe) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25270 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Die achsspezifische Bewegungsfreigabe stimmt nicht überein. ("pp_AxFeedEnable[Var.]", Var.= Achsindex) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25271 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Die Anforderung einer Stopp-Reaktion für die Achsgruppe stimmt nicht überein. ("pp_AxGrpStopReq[Var.]", Var.= Achsgruppe) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25272 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Der Status der achsgruppenspezifischen Zustimmtaste stimmt nicht überein. ("pp_AxGrpPB[Var.]", Var.= Achsgruppe) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25273 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskernsoftware beim Kreuzvergleich zwischen MC und CC festgestellt. Der rückgemeldete Zustand der Sicherheitsrelaiskette bzw. Ruhekontaktkette stimmt nicht überein. ("pp_GenFB_NCC", Var.= ohne Bedeutung) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25274 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Der angeforderte bzw. gemeldete Zustand der Steuerspannung stimmt nicht überein. ("pp_GenCVO", Var.= ohne Bedeutung) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25275 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Die achsgruppenspezifische Zustimmung zur Antriebsfreigabe stimmt nicht überein. ("pp_AxGrpPermitDrvOn", Var.= Achsgruppe) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25276 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Der Sammelstatus der Maschinentasten stimmt nicht überein. ("pp_GenMKG", Var.= ohne Bedeutung) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25277 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Der Status des Bremsleitungstest-Signals stimmt nicht überein. ("pp_GenTBRK", Var.= ohne Bedeutung) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25278 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Die im SKERN aktive sicherheitsbezogene Betriebsart SOM stimmt nicht überein. ("pp_GenSOM", Var.= ohne Bedeutung) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25279 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Der Status der rücklesbaren Ausgänge stimmt nicht überein. ("readBackOutputs[Var.]", Var.= Indexnummer des Ausgangs) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25280 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Der Status: "SPLc-Programm aktiv" stimmt nicht überein. ("running", Var.= ohne Bedeutung) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25281 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Eingangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Die Stopp-Anforderung stimmt nicht überein. ("stopReq", Var.= ohne Bedeutung) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25282 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Ausgangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Der ermittelte Sicherheitsstatus der Achsgruppe stimmt nicht überein. ("sAxGrpState[Var.]", Var.= Achsgruppe) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25283 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Ausgangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Die achsabhängige Bremsansteuerung stimmt nicht überein. ("sAxBrkReleaseReq[Var.]", Var.= Achsindex) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25284 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Ausgangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Der Bewegungszustand der Achsgruppe stimmt nicht überein. ("sAxGrpInMotion[Var.]", Var.= Achsgruppe) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen 25285 A081 CC%d cross comparison no.=%d Var.=%d MC=%X CC=%X Cause of error: - Es wurde ein Unterschied in den Ausgangsdaten der Sicherheitskern-Software beim Kreuzvergleich zwischen MC und CC festgestellt. Die Betriebsbereitschaft der Funktionalen Sicherheit FS stimmt nicht überein. ("sGenSafe", Var.= ohne Bedeutung) Corrective action: - SPLC-Programm prüfen - Kundendienst benachrichtigen